cogs....
Despite blowing mine up.....boost still wasnt doing what I wanted with the smaller blower pulley.
It seems slip is always just around the corner, and Im getting fed up. The supplier I got my 12 rib Gates belt from also seems to have dissappeared, and I only have 3 left.
I did try another brand before, but it just stretched.
As for gearing....Id need to get pulleys custom made.
Could I assume that when my 12 rib was working, I was in fact getting zero slip, and aim for that same gearing ?
And is a manual, or automatic tensioner better ? I'll be adding extra idlers too, to ensure the belt is well controlled.
My other option is to add idlers to the ribbed setup, to really force wrap around the blower pulley.
That still leaves me searching for a belt supplier in a while.
So surely it cant be that difficult with blower only.
We are hoping to have some preliminary mockups for next week.
I have found another supplier who can special order them in....12PK1603 ( 63.1", which is 1/8" longer than previous belt )
But they want UK £43ea, and for a 2" wide cog belt, £50....
So price of belts isnt a big deal. Although the cog belt is on the shelf.
Narrower belts would of course be cheaper, and more readily available....Ive just no idea how anyone makes them grip when my current 12rib struggles at times.
So the most important thing, is belt control.....idlers everywhere ??
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As for the belt being pricey, think of shredding 3-4 8rib belts, thats about what a GT2 carbon backed belt costs $70-80 depending on width and length.
As for durability, it all depends on how its driven. We have not ran out car down the track so we are still testing what we have setup, if all goes well it will be released as a DIY setup, still chopping the rad support.
As for another issue, the stocker ATI bracket is not strong enough to run a maxed blower without struts and support braces. Just seeing our car bend the bracket a good 3/8s to a 1/2in with a good rev is enough to look into other ideas.
A steel bracket may be the ticket, but a adjustable heim to set a tad bit of tension should be the key.
Keep in mind, when you have a ribbed belt, it can slip and mask your bracket issues, with a cog you will know ASAP if something if wrong. It also sounds pretty cool
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As for the belt being pricey, think of shredding 3-4 8rib belts, thats about what a GT2 carbon backed belt costs $70-80 depending on width and length.
As for durability, it all depends on how its driven. We have not ran out car down the track so we are still testing what we have setup, if all goes well it will be released as a DIY setup, still chopping the rad support.
As for another issue, the stocker ATI bracket is not strong enough to run a maxed blower without struts and support braces. Just seeing our car bend the bracket a good 3/8s to a 1/2in with a good rev is enough to look into other ideas.
A steel bracket may be the ticket, but a adjustable heim to set a tad bit of tension should be the key.
Keep in mind, when you have a ribbed belt, it can slip and mask your bracket issues, with a cog you will know ASAP if something if wrong. It also sounds pretty cool


We then move the alternator down low, flipped it backwards and ran it off the AC crank pulley. This allowed the blower to have its own dedicated belt and just touched the water pump pulley enough to spin it with out too much stress on it. This was good for 1200rwhp at 5500.
I gave up on the cog set up and went to the SDCE 8 rib setup and never messed with belt slip/breakage again.
I know its not too relevant here, but there has been a dude that has had great success going very fast with the SDCE set up, paging KP...KP please chime in.
http://www.marksworkshop.com.au/Pages/feature.htm
http://www.marksworkshop.com.au/Pages/custom2.1.htm
He doesnt do mail order or anything....so the link would only be useful for browsing, or people local to him.
He uses an automatic tensioner on a few of the conversions....all with the 50mm cog. Some of the conversions are a work of art !!!!
I did email him asking if he thought a cog drive can be a viable, reliable system for a road car. Unfortunately he didnt reply. But as he is using it, clearly he is getting them to work !!!
Troys red GTO ( 2nd car from top left ) is pretty impressive. He has added some idlers and brackets over my basic setup though. Too difficult to tell exactly whats going on from the pics though.
I gave up on the cog set up and went to the SDCE 8 rib setup and never messed with belt slip/breakage again.
I know its not too relevant here, but there has been a dude that has had great success going very fast with the SDCE set up, paging KP...KP please chime in.






