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Question bout Zexel...

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Old Nov 16, 2006 | 03:38 AM
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Default Question bout Zexel...

So i took the diff cover off to check on things in the back.

apparently I have destroyed my ring and pinion. the pinion is missing about 5-8 teeth (3.23 gearing..12 teeth on pinion) and around 5 teeth on the ring gear.

Also missing several teeth on the ABS reluctor ring (dammit...those are hard to come by).

My question is (obviously i have to replace the gears adn stuff) -- what are your guys' opinions on wether i should reuse the zexel or replace it with a new one?

Thanks.

-R
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Old Nov 16, 2006 | 01:30 PM
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any thoughts?
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Old Nov 16, 2006 | 06:44 PM
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With all that metal floating around in there I'd replace the torsen as well. I wouldn't think it would take much to damage the worm gears in the torsen.

You might want to consider a true trac instead. Make sure you flush everything out including the axle tubes.

DJ
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Old Jan 30, 2007 | 10:23 PM
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Did you end up not using the Zexel carrier??
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Old Jan 31, 2007 | 04:00 PM
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It's a V-6 car, unless he installed it himself (or a previous owner), it does not have a Torsen or an Auburn. But now he has a good excuse to put a True Trac in it!
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Old Jan 31, 2007 | 05:06 PM
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The standard Torsen unit is OK but not great, its
torque split can be less than the mu-difference
between spinning and stuck tire (hence the "one
wheel peel"). Though this is better for stability it's
not the ultimate in traction and I believe when you
go past the end of the torque-split range that's
where you make shavings.

I would R&R all of the moving parts myself if you
are seeing chunks (hell, I did it just for the amount
of stock-Torsen shavings I found when doing first
diff oil change). About a hundred bucks worth of
parts, make it $120 if you want a hard pinion spacer
setup. You're looking at full setup labor anyway for
the new gears.
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Old Feb 1, 2007 | 03:21 AM
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can somebody do a quick showing of the reluctor ring for me? i'm about to order a dana S60 and need to send mine in. sorry to thread hijack, i just saw you mentioned it and it popped into my head.

anyway, i picked up a used torsen for $125. better to be safe than sorry - i'd go ahead and replace it. we didnt know mine was in crappy shape until we got it completely out of the car and got down reeeeeally close to inspect it.
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Old Feb 4, 2007 | 02:10 PM
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