94 LT1 running too warm
Fans turn on around 229°F. Too high in my opinion but thats how GM designed them. Apparently they did that for better emmissions. If you put in a 160° stat, I would have your fans turn on at cooler temperatures like ~175° or so. I used a hypertech programmer to do this in my car but there are other options. Some people hardwire a manual switch to the fans but I don't really like that idea.
Also, if your cap is not holding pressure, temps will rise ALOT, if you have a small crack in a hose or radiator then temps will go up. So you could very well fix it with a new radiator and new cap.
It's normal (if you have a stock tune) to run that hot when not moving very quickly. You can get a tune to fix that easy. But if it runs at that all the time then I would check to see if you have any coolant/radiator problems.
Anyway, just did the radiator in my g/f's '94 T/A and then did the water pump a day later after that went out. Still runs as it always has, around 210* unless you sit where it creeps up to around 230-235 when the fan kicks on. Opti's still good, still original...amazing considering the amount of water thats been dumped on it with numerous occasions. I think all that oil/grease has made it pretty water tight.
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Anyway, just did the radiator in my g/f's '94 T/A and then did the water pump a day later after that went out. Still runs as it always has, around 210* unless you sit where it creeps up to around 230-235 when the fan kicks on. Opti's still good, still original...amazing considering the amount of water thats been dumped on it with numerous occasions. I think all that oil/grease has made it pretty water tight.

I don't think that a bad cap would cause you to run hotter until, over time, it'll leak some fluid out and let air in, then cause you some problems. If the cap was totally shot (doesn't hold any pressure at all), then you'd just boil over.
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