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Ls6 intake manifold fix

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Old Jun 5, 2017 | 03:45 AM
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Default Ls6 intake manifold fix

Hey guys I have an ls6 intake manifold and the map sensor part is broken I was wondering if there was anyway to repair it?
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Old Jun 5, 2017 | 09:22 AM
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Yes. Call Nitrous Oulet. They can fix that and your problem of being slow all at one time. LOL
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Old Jun 5, 2017 | 11:33 AM
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That sounds expensive plus I'll be going procharger soon. Is there a way to diy?
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Old Jun 5, 2017 | 01:23 PM
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Oh! Yeah. You can cut a piece of aluminum and put it over the entire flat spot and bolt it through the intake with nuts on the inside. The plate can be drilled and NPT tapped for a brass elbow for the brake booster hose. The map is super easy to fab a hold down.
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Old Jun 5, 2017 | 01:33 PM
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Originally Posted by codyvette
Oh! Yeah. You can cut a piece of aluminum and put it over the entire flat spot and bolt it through the intake with nuts on the inside. The plate can be drilled and NPT tapped for a brass elbow for the brake booster hose. The map is super easy to fab a hold down.
So I would have to cut that hole that sticks to flatten it then put a piece of aluminum over it right? Should I put epoxy or some sort of sealant so air doesn't seep out?
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Old Jun 5, 2017 | 10:26 PM
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Yes. Black RTV between should be plent sufficient to seal it off.
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Old Jun 6, 2017 | 05:42 AM
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Check out the "smoothed truck intake" tread. You can plastic weld it.
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Old Jun 6, 2017 | 09:04 AM
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Even better. I'll have to check that out.
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Old Jun 30, 2017 | 02:24 AM
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I don't know the first thing about plastic welding and don't want to make it worse then it is. I'll check that thread though. What about using some sort of glue rather than bolts because I've read bolt can cause stress and cause the intake to crack. I figured using some kind of epoxy and gluing the aluminum piece to the intake. If this will work any ideas on which epoxy to use?
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Old Jun 30, 2017 | 06:28 AM
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I would call Tuned Port Induction Specialities aka TPiS.

They have plastic welding a new snout on the LS6 intake down to a science. TPiS may be willing to repair the intake or explain the correct way to repair it.

Getting their 90mm snout would be timely if getting it repaired by TPiS.

Best wishes
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