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Anyone else have problems with Dorman LS2 intake?

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Old Jul 25, 2017 | 07:17 PM
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Default Anyone else have problems with Dorman LS2 intake?

Visible pinched seal on second manifold
2nd manifold
1st manifold
Received two manifolds with this "defect". I still want one, just not a busted one. Unless this is OK?
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Old Jul 28, 2017 | 10:42 AM
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I would try and contact them about it.
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Old Jul 28, 2017 | 06:29 PM
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This makes 3.

I contacted Dorman and they stopped responding once I sent pictures. 3rd manifold.
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Old Jul 28, 2017 | 09:31 PM
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Geez, looks like someone was going hard on the tb "work". Custom ported?
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Old Jul 29, 2017 | 12:18 AM
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They all look that way. Their outers (top, snout) are sonic welded to the upper and fast lower. The o-rings get smooshed in the process, but don't serve a purpose at this point because they're sonic welded on the outside of the manifold - remember, it isn't a 3 piece, but still uses the FAST lower that has the o-rings on it. Just an oddity of the dorman intakes. You can hit the o-rings porting the runners too, but it doesn't really matter.
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Old Jul 29, 2017 | 09:44 AM
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So, basically the "sloppy manufacture" appearance is of no consequence?
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Old Jul 29, 2017 | 10:51 AM
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I could live with the O-rings for that reason, but each of them look like the snout is broken and leaves a terrible transition to the lower.
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Old Jul 29, 2017 | 11:35 AM
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This rev J im porting looks good, but with so many processes going on, its no wonder the seal gets tangled etc.
Yes, the manifold is sonically welded so really no "need" for the seal in most places honestly. When im completely done, ill post all the pics in a thread. We transition the tb opening, open it up, then epoxy it to make a smoother transition and better flow there.
The intake def needs a professional touch.
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Old Jul 31, 2017 | 12:08 PM
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This Rev J manifold after 93mm opening rough out
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Old Jul 31, 2017 | 07:18 PM
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Well, ****.
Guess i can stop returning them. Rock Auto has a really great price too.
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Old Aug 1, 2017 | 03:45 PM
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Originally Posted by G Atsma
So, basically the "sloppy manufacture" appearance is of no consequence?
Correct. It's just the nature of sonic welding their upper to a lower that was designed with orings, but doesn't end up using them in the application. Like in the ported pics above, they're simply ugly and don't effect anything.
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Old Aug 2, 2017 | 09:20 PM
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If you are really concerned about smooth flow you could smooth it out with epoxy, providing it works on nylon.
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Old Aug 12, 2017 | 05:27 PM
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anybody run these plastic intakes on a turbo motor?
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Old Jan 15, 2018 | 10:09 PM
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I returned the first one I got through Amazon but it was because where the runners meet, the top and bottom were not smooth. The bottom piece was sticking out and filing it would have probably made a hole.
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Old Jan 19, 2018 | 11:52 AM
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Originally Posted by F68
anybody run these plastic intakes on a turbo motor?
This.
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Old Jan 19, 2018 | 12:13 PM
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Originally Posted by ddnspider
This.
just run a ratchet strap from one coil bracket to the other to keep the lip from flying off
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Old Jan 19, 2018 | 12:57 PM
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Originally Posted by TrendSetter
just run a ratchet strap from one coil bracket to the other to keep the lip from flying off
Sloppy mechanics at it's finest
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Old Jan 26, 2018 | 09:57 PM
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Just my opinion, but this is a really lousy implimentation.

Other than the relatively low cost, i simply don't understand why people are going bonkers over these.
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Old Jan 27, 2018 | 03:18 AM
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Looking for real insite and first hand knowledge, not some rambling peeps looking for attention. I ported my intake and looking for any real advice before actually installing it.
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Old Jan 27, 2018 | 12:49 PM
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I got one hoping it would be a nice little budget performance intake but it was so cheaply made and ill fitting I sent it back. I would not trust one to stay together to be honest with you.
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