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XS Headers air pipes removed

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Old May 29, 2006 | 03:19 PM
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Default XS Headers air pipes removed










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Old May 29, 2006 | 03:35 PM
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wow nice work... can't even tell there was ever a port there, you had to remove the egr one also right? cuz those headers only come with egr/air.... im still waiting on mine to come in but the quality of the header looks good right?
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Old May 29, 2006 | 04:14 PM
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Lookin good. Can't say I've ever heard of XS, any sponsors sell them?
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Old May 29, 2006 | 04:39 PM
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No there sold on Ebay. Here's a couple of threads about them.

https://ls1tech.com/forums/generation-iii-external-engine/492131-sx-super-comp-headers-installed-pics.html

https://ls1tech.com/forums/generation-iii-external-engine/487801-stainless-xs-supercomp-headers.html
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Old May 29, 2006 | 04:41 PM
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There were three ports on them I removed all three.
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Old Jul 14, 2006 | 06:06 PM
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omg no one shoot me, but what all did you do to weld them up and polish them back up?
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Old Jul 14, 2006 | 06:44 PM
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I cut them off then ground them down smooth then took them to a local welding shop and they put a puddle weld over the hole then I ground them back down smooth then polished them up. You can see the bottom one I just had them weld a plate over it since you can't see it.
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Old Jul 14, 2006 | 06:48 PM
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what did you use to polish them up?
also how much did the shop charge you?
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Old Jul 14, 2006 | 07:02 PM
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I started out with a grinder to grind the weld down and shape it to match the curve of the pipe. Then I switched to a sanding disc with 150 grit paper and shaped it the rest of the way. Then just went with a couple of finer grits to get rid of the sanding marks then used a polishing wheel and polishing compound to buff it out. The finer you sand it the less you have to buff.

The welding shop charged me $40 to puddle weld the two top ones and weld a plate on the bottom one. I made the plate myself for the bottom one to save alittle money.
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Old Jul 14, 2006 | 07:05 PM
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sweet! thanks for all the help
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Old Jul 15, 2006 | 01:32 AM
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ya they look Nice I was thinking about getting a set of them..
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