Bent connecting rod.. What next?
I bent a connecting rod in my ws6 and need advice on what to do next...
Short story long:
I left my ws6 sitting out in some heavy rain one night. When I went to start it the next morning, the engine severerly (what I'll call) misfired and vibrated violently. It was bad enough to where I got out of the car to see if the transmission or driveshaft fell out of the car.. literally
When I got back in the car and tried to start it, it was as if the battery was dead. A buddy of mine jump-started it, but once it was finally running it was making a very audible rpm-driven ticking somehwere in the engine. Against my better judgement we limped the car home and begin looking at a few things.. I found two spark plugs that were loose enough to take out by hand and some condensation under my oil cap..
Unfortuantely this happened on a Sunday afternoon and I didnt have much time to look at it so I had it towed to a local shop..Before starting the motor anymore, both valve covers were removed and all the valvetrain inspected.. still same ticking noise after reinstall. Eventually, oil pan was removed and a noitcebaly bent connecting rod was seen on cylinder 6..
Which brings me to my original question... What to do next? Obviously I was not intending on doing a motor rebuild out of the blue but my options are limited.. Do I have the shop continue to tear down the current engine and rebuild what is wrong? Do I find a used short block assembly and frankenstein the two motors together? Do I buy a cheap car to drive for the next few months and slowly build a nice motor to swap in?
Last edited by nichoLaS1; May 26, 2013 at 04:15 PM.
All of these will require pulling the motor & some machine shop time to inspect the block, no way around it (sorry)
Opt 1 - Rebuild (lease expensive) you will need to have the crank and the rest of the rods checked out. Make sure no other rods are on their way out. You can get used rods and have the shop verify that they are still in working condition and have them balance and hone the crank and rods for correct bearing size. Even if you get a "new" replacement rod the same will be required. I strongly recommend a hot tank and replace the oil pump & timing chain while you are here. The wash is to clean the block of any debris, the oil pump = same reason.
I've got a few spare rods if interested.
Opt 2 - Upgrade - either to new block like a 6.0 liter (LS2/LQ4/9)or stroker. Too many things to list.
Opt 3 - find a 5.3 block, all your LS1 stuff will swap over, you need to use the LS1 oil pan. You'll have a little lost in power but it's the closest and easiest , unless you acquirer another LS1 block.
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My short block is from a 04' Silverado 2500. The LQ4/9's you want are between 99'-04. These blocks come with the right crank (pre 99's have a shorter crank) and have 24x reluctor wheel (05'< come with 58x reluctor wheel). Knowing the reluctor wheel is important. Our PCM are 24x, you have a couple of options on dealing with 58x. You can have a shop remove and press on a 24x or for a couple $100 you can get a 58x to 24x kit (not cheap IIRC around $500) last option is to swap over to a 58x wire harness, pcm, and dash cluster (not even going to guess how much).
LQ4's have about 9.5. compression while LQ9's have about 10.4 (estimate). If you plan on going with FI you'll want the lower compression. You can up the compression several ways. Swap over pistons, mill the heads, swap to different heads...
All of the accessory drive (PS pump, alternator, water pump, tensioners, etc.) need to be swapped over. Also the alternator will need a new hole drilled and tapped in order to secure properly. You will also use the f body oil pan and LS1 engine mounts.
Now if you acquire a long block, not to worry, most of the stuff you can sell off on ebay to recoup some cost. Truck oil pan alone is worth $150-$190.
Now the most important advice I can offer - know what your skill level is. Meaning are you able do the rebuild yourself and know it will work properly & safely. Engine builds require certain tools and techniques. If you are doing it to learn make sure you have someone that knows how to build a LSx motor. Otherwise you're wasting your money. Example the rear and front plates have to be aligned correctly or you'll have oil leaks. If you plan on using arp bolts for the connecting rods they'll need to be resized by a machine shop or you'll have bearing issues. The crank and new rods will need balancing which means a shop will need to do it.
I'm having a shop get mine to a short block for 2 reasons. One for all that I just stated (only because I don't have all the tools) and the 2nd is because I had shoulder surgery 2 weeks ago, I can't lift a coffee cup let alone torque a main cap. Machine shop prices very, mine is quoting me $700 for hot tank, crank balance (needed because I'm swapping over to LS2 pistons/rods), main's line hone, measure for correct cam and crank/rod bearings, hone the cylinders, and build it to short block.
Last edited by smws6ta; May 27, 2013 at 11:05 AM.
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Although my intentions for this car were to keep it a heads/cam car, this is one of those sh***y situations that ironically forces me to reconsider, so although i wouldnt rule out FI i still think i want to keep this build all motor.
Ideally, I'd like to stay (well) under 5k for this.. I know this isnt going to get me a top-notch bullet proof motor, but I think this should get me a reasonable set up (someone correct me if I'm completely off here)... As I mentioned before, if I'm gong to be spending this kind of money I'd like to upgrade somehow, opposed to just replacing the ls1 block as-is. Whether that means stepping up to a 6.0 block, force feeding a 5.3 block, or just beefing up a 5.7 block is still unknown, but I have to do it in a timely/cost-effective way (I know, I know..just like everyone else in the world building a car).
I guess what this translates to is that unfortuantely I can't afford to buy a brand new 402 short block and piece together everything; I really need a quality used block from somewhere (unless someone knows of an outrageous deal somewhere).
HELP!
Last edited by nichoLaS1; May 28, 2013 at 12:40 PM.
Shop around, get written quotes, with brand names used in detail.
What kind of price am I looking at for a newly assembled shortblock - (something decent, not a top notch forged race motor) or does it make more sense to buy components individually and have the shop complete the build?
What kind of price am I looking at for a newly assembled shortblock - (something decent, not a top notch forged race motor) or does it make more sense to buy components individually and have the shop complete the build?
Do some research.
Keep in mind that 6.0 Iron is heavier, will need upgraded heads etc.. to optimize.
What am I going to be gaining/sacrificing vs just keeping it a 6.0? Or should i just keep it a 6.0 and put the saved money towards some heads or something else?





