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I keep breaking rocker arm bolts...

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Old 10-26-2014, 08:16 AM
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Default I keep breaking rocker arm bolts...

So I had an issue with a yella terra bolt breaking, and I chalked it up to the bolt problem so many people had, because it only lasted 25 miles.

I bought harland sharp sls17 rockers, they were quiet and the car ran great. I started driving the car last night and it was misfiring ridiculously. Turned around, pulled the valve covers, and the harland sharp bolt had broken, but on a different cylinder.

Here's a little background information on my setup:

Texas Speed Giant cam, 248/254 duration, .615/.622 lift

LS7 lifters

Prc .700 springs

Any idea what is going on?
Old 10-26-2014, 08:57 AM
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After some digging I found the specs of the springs:

PRC .700" Lift Spring Specs:
Closed Spring Pressure: 160lbs @ 1.850"
Open Spring Pressure: 460lbs @ 1.150"
Maximum Spring Lift: .700"
Coil Bind 1.080"
Spring Rate: 429lbs/in
Old 10-26-2014, 09:55 AM
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Did you drill and tap the heads for a larger diameter bolt? The factory one is pretty small for that duty.

Probably just time for some Jesel shaft rockers.
Old 10-26-2014, 10:20 AM
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I would think the aluminum threads would give before a bolt breaks. Is there any way the bolts could be damaged, bottomed out, etc?
Old 10-26-2014, 11:04 AM
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Good bolts like that (grade 8 and up) are extremely strong in tension. It takes a lot of stretch to break them. However, with lateral stress they're kinda brittle and break fairly easily.

Carefully inspect the broken parts to see what isn't fitting correctly. Look for rub marks that don't belong, etc. Look at the tip of the bolt to see if it's bottoming out, and not creating the correct clamping force.
Old 10-26-2014, 11:32 AM
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Thanks for the constructive replies.

I took a few pictures for you guys to take a look at.

The YT bolt is actually a little shorter than the stock one, so I don't think it's an issue with bottoming out.

The H-S bolts say H-K 12.9 USA M8 stamped on the side.
Attached Thumbnails I keep breaking rocker arm bolts...-1614393_10154706319625361_168420321440436263_o.jpg   I keep breaking rocker arm bolts...-1836836_10154706319840361_1966912325639686253_o.jpg   I keep breaking rocker arm bolts...-1978581_10154706318805361_1004162423516643956_o.jpg   I keep breaking rocker arm bolts...-10608278_10154706319115361_5844309476480461416_o.jpg   I keep breaking rocker arm bolts...-img_20141026_122059.jpg  

I keep breaking rocker arm bolts...-img_20141026_122129.jpg   I keep breaking rocker arm bolts...-img_20141026_122203.jpg  
Old 10-26-2014, 12:48 PM
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Not sure if the rocker bolt holes extend into the intake ports of your heads but with my trickflows the stock yella terra bolts extended about .020 into the port. You might try coloring the end of the bolts with a sharpy and then running them in and out to see if there is any contact but I doubt that is the problem. I am running a more aggressive cam and slightly heavier spring than you and I havn't had any problem so far. I use thread sealer on the intake bolts. If a bolt came loose that could cause it to break. Most of the bolts I see break are caused by the bolt coming loose first. Wouldn't hurt to check the calibration on your torque wrench. Good luck.
Old 10-26-2014, 01:07 PM
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Maybe to much torque on the bolt? Torque wrench messed up?
Old 10-26-2014, 01:53 PM
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no it's a freshly rebuilt and calibrated snap on tech wrench. I think it either called for 22 or 24. Even if I put 50 down on it (which I didn't, I followed the instructions), I don't see how it would break. I could be wrong, though.

I lost my pushrod length checking tool a year ago, and ordered a new one, and put it in my tool box only to find out it was the wrong one

Should have another here tuesday. Guy from summit is even sending me rockers after talking to him about it, which is extra nice.
Old 10-26-2014, 01:55 PM
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Originally Posted by dtroike
Not sure if the rocker bolt holes extend into the intake ports of your heads but with my trickflows the stock yella terra bolts extended about .020 into the port. You might try coloring the end of the bolts with a sharpy and then running them in and out to see if there is any contact but I doubt that is the problem. I am running a more aggressive cam and slightly heavier spring than you and I havn't had any problem so far. I use thread sealer on the intake bolts. If a bolt came loose that could cause it to break. Most of the bolts I see break are caused by the bolt coming loose first. Wouldn't hurt to check the calibration on your torque wrench. Good luck.
That's true. What about a drop of thread locker alongside the thread sealant?
Old 10-26-2014, 06:34 PM
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Originally Posted by JIMS SVT
Maybe to much torque on the bolt? Torque wrench messed up?
They're threaded into aluminum...the threads will give out long before a decent-grade bolt snaps.
Old 10-26-2014, 06:42 PM
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If you know where it was located, check the depth of the hole and also that there is no fluid in it. It almost appears the bolt wasn't fully seated against the rocker, i.e., the assembly wasn't preloaded properly.

With a properly preloaded bolt assembly I would think the rocker would give first, but if the bolt was free to bend back and forth even a small amount, it will break.

Also, as a point of curiosity, is this the same rocker location as the prior YT bolt failure?
Old 10-26-2014, 06:50 PM
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Had the same issue once. What a pain to repair. Had to tap the head. No issues since.

used a time sert to repair it.

http://www.gtsparkplugs.com/images/Timesert_1.jpg
Old 10-26-2014, 07:00 PM
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The only time I've seen bolts fail in this manner, the installer had left out the rocker pedestals. What type of support do your rockers use?
Old 10-26-2014, 09:15 PM
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Looking at picture #4, is that a unusual spot on the rocker? looks like it was trying to make it's own clearance. right next to where the bolt goes through
Old 10-26-2014, 09:31 PM
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Originally Posted by vettenuts
If you know where it was located, check the depth of the hole and also that there is no fluid in it. It almost appears the bolt wasn't fully seated against the rocker, i.e., the assembly wasn't preloaded properly.

With a properly preloaded bolt assembly I would think the rocker would give first, but if the bolt was free to bend back and forth even a small amount, it will break.

Also, as a point of curiosity, is this the same rocker location as the prior YT bolt failure?
No. The YT bolt broke on cylinder 1. This was on 6.
Old 10-26-2014, 09:32 PM
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Originally Posted by crainholio
The only time I've seen bolts fail in this manner, the installer had left out the rocker pedestals. What type of support do your rockers use?
The included rocker pedestals were installed.
Old 10-26-2014, 09:33 PM
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Originally Posted by slogo
Looking at picture #4, is that a unusual spot on the rocker? looks like it was trying to make it's own clearance. right next to where the bolt goes through
Yeah, but that's where the bolt broke and the rocker got bounced around pretty good before I pulled the valve covers.
Old 10-26-2014, 09:48 PM
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The mark on the side of the rocker in picture #4 looks like a repetitive wear mark, rather than single trauma mark. That's where your laterals stress comes from, and that's what breaks bolts like these.

I'd pull off a few other rockers and inspect them carefully.

I would also be looking really closely at the pedestals. If they're allowing the rockers to move back and forth, that would be bad.
Old 10-27-2014, 06:59 AM
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What length push rod are you using ? Pushrod length may be too long. Check and make sure that the rocker arm is not binding on the pedestal when the valve is all the way open. The wear spot I circled in red on the attchment is where the rocker arm looks like its binding on the pedestal.
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