Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

Pushrod length - does this sound right?

Thread Tools
 
Search this Thread
 
Old Aug 23, 2015 | 07:13 AM
  #1  
69-chvl's Avatar
Thread Starter
TECH Fanatic
15 Year Member
iTrader: (11)
 
Joined: Nov 2009
Posts: 1,621
Likes: 31
From: THORNTON, PA (NEAR PHILLY)
Default Pushrod length - does this sound right?

I have a 5.3 here, and I installed a TF cam 216/220 and when everything was installed I noticed the rockers were not touching the valves when tightened down! There was gaps from the valve tip to rocker arm of about .040+/-.

I then installed a z06 (early) and noticed the rocker gap was smaller. I was like WTF as I just took this cam out of a LQ9 and didn't notice this installed in that engine. Still baffled, I then reinstalled the factory LM7 cam back in, and the rockers were nice and tight against the valves.

I measured the base circles and came up with this:

LM7....................1.552"

Z06 (early)..........1.52" (.032 smaller)

TF 216/220 560....1.478" (.074 smaller)

Factory pushrods measures 7.395 end to end.

So if my math is correct, I need a .037 longer pushrod. 7.395+.037 = 7.432 to maintain factory preload. Doesn't this sound long? Not sure how all these folks are running 7.4" pushrods. In this case 7.425 doesn't even seem long enough as it will not preload the lifter as much as the stock setup did. I think I'm looking at the 7.45 pushrods, but man that's longer than everybody else.

Of course I will get a pushrod checker, but 7.45 to start is already much longer than most folks runs.

Seem normal????
Reply
Old Aug 23, 2015 | 07:29 AM
  #2  
Old Geezer's Avatar
TECH Senior Member
iTrader: (3)
 
Joined: Jun 2004
Posts: 5,639
Likes: 71
From: GA, USA
Default

What's the cam mfgr say? Any info come w/ the cam?
"I think I'm looking at the 7.45 pushrods, but man that's longer than everybody else."
May/may not be. Unless you know the base circle dims on the other cams...
Reply
Old Aug 23, 2015 | 07:48 AM
  #3  
vettenuts's Avatar
TECH Senior Member
iTrader: (4)
 
Joined: Jul 2004
Posts: 8,092
Likes: 13
From: Little Rhody
Default

Or look at it another way. If you had a 0.040" gap, then you would need another 0.024" of pushrod to reach zero lash (0.04/1.7). If you add the 0.050" for preload, that results in a similar value that you obtained (0.075").

How accurately did you measure the 0.040" gap at the rocker?

Always best to measure with an adjustable pushrod though.
Reply
Old Aug 23, 2015 | 11:23 AM
  #4  
Darth_V8r's Avatar
Moderator
10 Year Member
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Jul 2014
Posts: 10,451
Likes: 1,873
From: My own internal universe
Default

Originally Posted by vettenuts
Or look at it another way. If you had a 0.040" gap, then you would need another 0.024" of pushrod to reach zero lash (0.04/1.7). If you add the 0.050" for preload, that results in a similar value that you obtained (0.075"). How accurately did you measure the 0.040" gap at the rocker? Always best to measure with an adjustable pushrod though.
I agree. Measure with an adjustable to find zero lash, then add desired preload. Keep in mind a lot of people blindly use 7.4. I did my first cam swap. I'm running 7.7" on mine now. Not a typo.
Reply
Old Aug 24, 2015 | 02:39 PM
  #5  
69-chvl's Avatar
Thread Starter
TECH Fanatic
15 Year Member
iTrader: (11)
 
Joined: Nov 2009
Posts: 1,621
Likes: 31
From: THORNTON, PA (NEAR PHILLY)
Default

Originally Posted by vettenuts
Or look at it another way. If you had a 0.040" gap, then you would need another 0.024" of pushrod to reach zero lash (0.04/1.7). If you add the 0.050" for preload, that results in a similar value that you obtained (0.075").

How accurately did you measure the 0.040" gap at the rocker?

Always best to measure with an adjustable pushrod though.
There's some variances between different valves, probably b/c the valves sunk different amounts is my guess. I measured .040 and some .050.

But it just occurred to me, we can't really adjust for proper geometry here b/c our rockers are not adjustable correct? All we can do is size the pushrod for proper lifter preload...am I off here???
Reply
Old Aug 24, 2015 | 02:56 PM
  #6  
Darth_V8r's Avatar
Moderator
10 Year Member
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Jul 2014
Posts: 10,451
Likes: 1,873
From: My own internal universe
Default

Originally Posted by 69-chvl
There's some variances between different valves, probably b/c the valves sunk different amounts is my guess. I measured .040 and some .050.

But it just occurred to me, we can't really adjust for proper geometry here b/c our rockers are not adjustable correct? All we can do is size the pushrod for proper lifter preload...am I off here???
You're not wrong. If you have stock-ish lifters, I think you can find a happy medium, order the pushrods, and the natural variance between them will give you longer and shorter ones. Use them where you need to and you'll be fine. That's another reason calipers are helpful for this. When you go to install, if you kept track of your measurements, you can measure the new ones and use the length variability to your advantage.

If you're using shorter travel lifters, you might have to order a couple of different lengths to compensate.

Thus were my instructions from Tony, and it worked out great.
Reply
Old Aug 24, 2015 | 03:28 PM
  #7  
69-chvl's Avatar
Thread Starter
TECH Fanatic
15 Year Member
iTrader: (11)
 
Joined: Nov 2009
Posts: 1,621
Likes: 31
From: THORNTON, PA (NEAR PHILLY)
Default

Originally Posted by Darth_V8r
You're not wrong. If you have stock-ish lifters, I think you can find a happy medium, order the pushrods, and the natural variance between them will give you longer and shorter ones. Use them where you need to and you'll be fine. That's another reason calipers are helpful for this. When you go to install, if you kept track of your measurements, you can measure the new ones and use the length variability to your advantage.

If you're using shorter travel lifters, you might have to order a couple of different lengths to compensate.

Thus were my instructions from Tony, and it worked out great.
Thanks Darth. The only thing that complicates this is the way pushrods are measured. You cant really measure them end to end w/o some correction for the oiling hole. So, maybe the factory pushrods ARE 7.4" vs my calipers measurement of 7.395? If that's the case I need even longer pushrods.
Reply
Old Aug 24, 2015 | 03:54 PM
  #8  
Darth_V8r's Avatar
Moderator
10 Year Member
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Jul 2014
Posts: 10,451
Likes: 1,873
From: My own internal universe
Default

Originally Posted by 69-chvl
Thanks Darth. The only thing that complicates this is the way pushrods are measured. You cant really measure them end to end w/o some correction for the oiling hole. So, maybe the factory pushrods ARE 7.4" vs my calipers measurement of 7.395? If that's the case I need even longer pushrods.
That's the advantage to working with someone like Tony. I measured them directly, sent him the measurements, and he ordered the rods with all the correct calculations made.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-1

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-2

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-3

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-4

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-5

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-6

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-7

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-8

10 Camaros You Should Never Buy

 
story-9

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
Old Aug 24, 2015 | 04:13 PM
  #9  
unit's Avatar
Launching!
5 Year Member
 
Joined: Apr 2015
Posts: 257
Likes: 1
Default

One trick I learned from Tony is to put a little teflon plumbing tape on the threads of the adjustable pushrod and it will hold it's length without changing as you pull it for a measurement. You'll get better measurements. Also, you'll need a set of 8 inch calipers to get them right - there is no other way to do it!
Reply
Old Aug 24, 2015 | 05:12 PM
  #10  
69-chvl's Avatar
Thread Starter
TECH Fanatic
15 Year Member
iTrader: (11)
 
Joined: Nov 2009
Posts: 1,621
Likes: 31
From: THORNTON, PA (NEAR PHILLY)
Default

Tony Mamo?
Reply
Old Aug 24, 2015 | 05:42 PM
  #11  
Darth_V8r's Avatar
Moderator
10 Year Member
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Jul 2014
Posts: 10,451
Likes: 1,873
From: My own internal universe
Default

yes, sir!
Reply
Old Aug 24, 2015 | 06:49 PM
  #12  
unit's Avatar
Launching!
5 Year Member
 
Joined: Apr 2015
Posts: 257
Likes: 1
Default

That would be the same Tony that I spoke of.
Reply
Old Aug 25, 2015 | 05:20 AM
  #13  
gagliano7's Avatar
TECH Addict
20 Year Member
Photogenic
Photoriffic
 
Joined: Aug 2005
Posts: 2,305
Likes: 126
From: Monroe,NY
Default

Originally Posted by 69-chvl
Thanks Darth. The only thing that complicates this is the way pushrods are measured. You cant really measure them end to end w/o some correction for the oiling hole. So, maybe the factory pushrods ARE 7.4" vs my calipers measurement of 7.395? If that's the case I need even longer pushrods.
Just so you know factory pushrods aren't 7.4 the are a little less.

https://ls1tech.com/forums/generatio...od-length.html
Reply
Old Aug 25, 2015 | 07:14 AM
  #14  
vettenuts's Avatar
TECH Senior Member
iTrader: (4)
 
Joined: Jul 2004
Posts: 8,092
Likes: 13
From: Little Rhody
Default

Only other option would be shaft mounted adjustable rockers, but they are a PITA.
Reply
Old Aug 25, 2015 | 10:10 AM
  #15  
69-chvl's Avatar
Thread Starter
TECH Fanatic
15 Year Member
iTrader: (11)
 
Joined: Nov 2009
Posts: 1,621
Likes: 31
From: THORNTON, PA (NEAR PHILLY)
Default

Originally Posted by gagliano7
Just so you know factory pushrods aren't 7.4 the are a little less.

https://ls1tech.com/forums/generatio...od-length.html
yeah I know, but there so many variables and ones person pushrod length could be different than somebody else's just based upon what measuring technique there using.

You have gauge length, actual length and theoretical length.

Actual length that I measured was 7.395. From what I u/s, an avg of .017 is added to that to account for the lack of radius (oil hole/chamfer). So now your at 7.395 +.017 = 7.412 theoretical factory length.
Reply
Old Aug 25, 2015 | 10:23 AM
  #16  
Darth_V8r's Avatar
Moderator
10 Year Member
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Jul 2014
Posts: 10,451
Likes: 1,873
From: My own internal universe
Default

This is just my opinion, so take it for what it's worth (less than $0.02). As long as you are consistent with how you measure the pushrods, I think you'll be OK. You can always tell whoever you're talking to "I measured them directly with a caliper, and here is what I'm getting". The person on the other end of the phone can make the necessary translations.

Then, when you get them back, you can duplicate your measurement practice.
Reply
Old Aug 25, 2015 | 11:36 AM
  #17  
gagliano7's Avatar
TECH Addict
20 Year Member
Photogenic
Photoriffic
 
Joined: Aug 2005
Posts: 2,305
Likes: 126
From: Monroe,NY
Default

Originally Posted by 69-chvl
yeah I know, but there so many variables and ones person pushrod length could be different than somebody else's just based upon what measuring technique there using.

You have gauge length, actual length and theoretical length.

Actual length that I measured was 7.395. From what I u/s, an avg of .017 is added to that to account for the lack of radius (oil hole/chamfer). So now your at 7.395 +.017 = 7.412 theoretical factory length.
Actually you need to subtract the .017. I have BTR 7.4 pushrods and with my caliper the measured from 7.418 to 7.425. So as you can see even the new pushrods have some variables in them.
Reply
Old Aug 26, 2015 | 12:12 PM
  #18  
69-chvl's Avatar
Thread Starter
TECH Fanatic
15 Year Member
iTrader: (11)
 
Joined: Nov 2009
Posts: 1,621
Likes: 31
From: THORNTON, PA (NEAR PHILLY)
Default

Tried the adjustable pushrod checker - what a PIA! Can't get in there to turn the sucker. Anyway, tried the 7.425 pushrods and they gave a preload of apprx .055+/-, so I'll stick with these. Looks like 7.4 pushrods would of worked too but would of been a little light in terms of preload.

Thanks all for the tips!!!
Reply
Old Aug 26, 2015 | 12:22 PM
  #19  
Darth_V8r's Avatar
Moderator
10 Year Member
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Jul 2014
Posts: 10,451
Likes: 1,873
From: My own internal universe
Default

Originally Posted by 69-chvl
Tried the adjustable pushrod checker - what a PIA! Can't get in there to turn the sucker. Anyway, tried the 7.425 pushrods and they gave a preload of apprx .055+/-, so I'll stick with these. Looks like 7.4 pushrods would of worked too but would of been a little light in terms of preload.

Thanks all for the tips!!!
I ended up setting it to a length, installing it, removing it, changing length, reinstalling. It is a pain
Reply
Old Aug 26, 2015 | 12:54 PM
  #20  
69-chvl's Avatar
Thread Starter
TECH Fanatic
15 Year Member
iTrader: (11)
 
Joined: Nov 2009
Posts: 1,621
Likes: 31
From: THORNTON, PA (NEAR PHILLY)
Default

Might be easier just to buy one of each pushrod and see what you have with each of them (7.400, 7.425, 7.450 etc)
Reply




All times are GMT -5. The time now is 07:28 AM.

story-0
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-1
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-2
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-3
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-4
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-5
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-6
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-7
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-8
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-9
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE