145 truck alternator install and burnt the battery cables!
#1
145 truck alternator install and burnt the battery cables!
Hello I have a 2001 trans am ls1, I recently upgraded to the 145 amp truck alternator and it ran good and everything, I took it for a test drive and all was good. As soon as I got home to park it I put it in reverse and it shut off and smoke started coming out! I disconnected the battery and noticed the battery positive cable from the alternator to battery was fried! No blown fuses or anything. Should I have to upgrade the wiring??
T.I.A
T.I.A
#2
TECH Senior Member
Either the voltage regulator is bad, or you have a dead short somewhere.
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Old Buzzard (01-03-2024)
#4
power steering fluid ... could that have caused it?
The wire that you're talking about is probably a fusible link (that's what it is in most vehicles); probably of a size appropriate to whatever alt the car came with; then if the batt was extremely discharged or the car "demanded" very high power for other reasons (big stereo, lots of lights, etc.), and for any/all of those reasons the larger alt's higher output exceeded the design limit of that FL, it would naturally get hot and eventually maybe blow.
So, from the info you gave, it's hard to tell if there's anything really "wrong" or not, other than that you maybe need to replace that wire, with one appropriate to the larger alt. A critical piece of data would be, the state of charge of the batt. I'm guessing that it was probably pretty drained, possibly because the old alt wasn't working, which was why you were changing it out in the first place?
#5
I don't have a stereo or anything hooked up at the moment and the car doesnt have a fusible link, but my battery was pretty drained when I installed my alternator. I only jumped started the car before taking off, and I'm not sure if I should've upgraded the stock Guage wire of the battery to alternator, since I am using a bigger alternator
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Screaming_chicken01 (01-02-2024)
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G Atsma (01-03-2024)
#9
TECH Enthusiast
We use #6 AGW and a fusible link on all charge wires, for that exact reason.
I'm now wiring that same alternator. Complete with a link next to the alt stud.
As for checks...
Take the alt to a shop and have it tested.
The volt regulator may have been full fielding and putting the 145A into the wiring for the entire trip.
Replace the wire.
I'm now wiring that same alternator. Complete with a link next to the alt stud.
As for checks...
Take the alt to a shop and have it tested.
The volt regulator may have been full fielding and putting the 145A into the wiring for the entire trip.
Replace the wire.
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G Atsma (01-06-2024)
#11
TECH Enthusiast
#12
Easiest way to get the right replacement would be, hit yer local buzzard nest, pry em off of a truck that came with the 145A alternator (RPO KG3 on the SPID label), and gank that wire.
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Screaming_chicken01 (01-08-2024)