Operation Engine Bay of Pigs
If I cut a piece of metal into the shape of the fuel line hole in the shocktower, is there a way for me to stick in in there and hold? And then smooth it out w/ body filler? This is because the car is obviously immobile and I can't have it welded on. Additionally, I want to paint the bay while the heads/IM are off and have more space to work/paint. Just so you know why I'm thinking of doing that to the fuel line hole.
This thread is a little documentation of my process in the clean up of my engine bay.
This all started with me blowing my headgasket and overheating the car on a couple of occasions (long story, temp gauge sensor not working after header install
)Do do:
!Wire Mod
!Fuel lines Mod
Wire harness rerouting/tuck (minor)
Paint engine bay (engine still inside using DuPont Spray Paint)
I already started the wire mod but did not finish it entirely. I haven't wrapped them up entirely.
The Money Pit:


The Engine Bay of Pigs


****, I drilled too high. You can see where I initially meant to drill.






Decided to coat the wheel well w/ truck bed liner coating from DuPont from the aerosol can.






Time for a break, here's a pic of my dog:







I didn't finish wrapping them up, because I had to get out of the garage and I intend to wrap the grounds in some other stuff you'll see later. Plus I had to take the car to my usual muffler shop to get this done:


Under the fuel lines

The holes that hold the junction box

More to come:
Last edited by Torque Fiend; Dec 31, 2009 at 05:32 PM.



**** You, ugly *** fuel lines, replacing w/ braided teflon hose and -6an fittings

I forgot to get this taken care of:

I'll just have to put the rubber plug back in, maybe I'll paint it?

Intake Manifold off, the carnage:


Valley:






That's all I have done.
In the next few days, I'll be finishing up the driver side whell well and coating it also.
I'll relocate the hood latch cable and run the fuel lines. I'll prep the bay, grind the welds, sand the shock towers and paint.
It's going to take me awhile, this is my first time doing all of this. Oh, and I work slow

So follow along.
Last edited by Torque Fiend; Dec 28, 2009 at 11:55 PM.
Want a milk shake, lol damn ur engine is milky as hell, whats the plan for the top end?
So, I'm just going to get the heads cleaned and milled (hope they're not warped), change anything that needs to be changed, new seals.
Going to get the intake manifold cleaned up, relocate the side vacuum ports(pass. side) to back of the intake to clean that stuff up, just like 'Skinnies" did.
Paint the IM (Ford Red, hey I like the color).
I wish I could get rid of the AC, but I think I want it. Eventually, I'll get the SpeedInc relocation bracket, and clean up that ugly alternator and keep the AC.
The bay would be much cleaner w/o it though.
I'm not too worried about it, but if it happens I'm gonna be pissed.
Plus it looks so good.
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What is the process in relocating those ports? Just drill and tap?
I wish I could get rid of the AC, but I think I want it. Eventually, I'll get the SpeedInc relocation bracket, and clean up that ugly alternator and keep the AC.
The less clutter the better, but like you, getting rid of the AC on a street car isn't worth it.
The bay would be much cleaner w/o it though.
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Welds I did not do myself. That's why I was saying, I messed up in not getting a piece of metal welded on there to shut it down. But I hadn't done the lines, so I couldn't drive the car over to the shop.
What I should have done was relocate, then take to get welded. Just find some metal as thick as the hole, weld around it, and grind is the best thing to do.
So, I'll just leave it with the rubber piece that was on there.
I should relocate mine, but there is no way I'm putting mine down there. If, I did it I would have to extend wires and i would likely relocate in cabin.
On a side note:
Eventually I plan on relocating the battery to the back where the spare goes.
Last edited by Torque Fiend; Dec 28, 2009 at 11:56 PM.

Yes the injectors are wired, the wiring runs under the rails and you can see I have all side ports blocked off, along with the map sensor hole plugged, I relocated it to the back of the intake also.
Where I relocated my coil...

Fuse box and wiring all relocated underneath...

Fuel lines relocated and all holes filled and painted(including the fuel line hole and cai hole) and also radiator stood up with slim fans. Also all wiring for tb/iat/etc are routed below the motor by the oil pan then behind the water pump.

Another pic..
Finally, I've been doing some noticeable progress. I was slowed down by an order of paints that I placed just before Christmas. With all the holidays, and the place not having everything in stock, it took longer than I wanted.
In the mean time, I drill holes for the fuel line relocation and painted the driver wheel well w/ truck bed liner.
I also closed up the old hole where the lines came from.
Ground down the welds to fill the vacant holes, used body filler and just sanded them down tonight.







Time for the dirty work





Aircraft Paint remover used on the valve covers.



Grinded the rust that's formed below the battery tray. I used to have some battery corrosion, that may have been a big cause. Got the most I could get off. Threw some of that rust killer stuff from the auto parts store.

Supplies:
I might do the CETA w/ the Bumper coating, I'll be using it first on the cowl cover (the piece that lines the bottom of the windshield)

Duplicolor to match GM Paint
Last edited by Torque Fiend; Jan 9, 2010 at 12:29 AM.
Help me out here with this compression ratio calc.
Can, I safely run the thinner MR. Gasket head gaskets?
I took my heads into to the shop. I finally got them back and the machinist said he had to take .012 off the heads.
So they were pretty warped.
Does anyone know where that now leaves me? Everything is stock.






. Where do you guys relocate the fuel lines too?