How does oil get into an OPtispark?
The timing cover seals looked fine and showed no evidence of leakage. So does this leave the Opti as the root problem? Or would the oil have to be coming through the seals?
Thanks
Your choice with little difference in cost.
The price is lower with better than GM OEM quality.
The seal is in the front cover as you noted, other reasons for failure is from water pump steam, other vapors ???
My guess is the seal OR bad water pump.
Would you like a new Opti ?
I have never found one with a problem to be repaired and work correctly.
Lance
Thanks. Thought you were gonna blame it on my LE heads. Just kidding...just kidding.

I will look at the timing cover a bit it closer. But what your saying, makes perfect sense. Bellows is dry. I wonder if its plausible that since there is a vacuum draw on the opti. That vacuum might be able to pull it through the cap seals based on the intrusiveness you mentioned.
Pantera,
I will likely try to clean this opti up and reuse it. Its not covered in oil, so I might be sucessful. If not, what are you selling a bone stock spec 1995 vented opti for?
If you take a vacuum gauge and plug one of the vent nipples of opti and apply vacuum to opti it will likely quickly show it does not hold much and bleed off quickly. Vacuum is seeping through the cap seal and also the opti shaft so oil will enter the same way vacuum leaks out of the opti
Pics of what my opti looked like from a very small wp drive seal leak. Could barely see a film of oil on TC below wp drive seal. I cleaned up opti, installed new wp drive seal and all still works fine now
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If you take a vacuum gauge and plug one of the vent nipples of opti and apply vacuum to opti it will likely quickly show it does not hold much and bleed off quickly. Vacuum is seeping through the cap seal and also the opti shaft so oil will enter the same way vacuum leaks out of the opti
Pics of what my opti looked like from a very small wp drive seal leak. Could barely see a film of oil on TC below wp drive seal. I cleaned up opti, installed new wp drive seal and all still works fine now
I carefully cleaned the opti and put it back on. Still on the car now
unless you see a clear leak from front intake china wall area...more likely the wp drive seal is leaking.
oil migrates to the lowest point so it can appear to be a pan gasket leak. a pan gasket leak would not easily get in the opti as it is below it

What would be the best way to clean the "gap" in the optical sensor? It has oil in there likely on the LEDs.
....and you know you need to use some form of a "tool" to get it in so inside seal lip does not fold over.
other than your time this is not a big $ repair. About $12 for the TC gasket/seal kit and a gallon of coolant and cleaning the opti
dialectic grease is your friend...plug boots and opti connector

What would be the best way to clean the "gap" in the optical sensor? It has oil in there likely on the LEDs.
The shaft turns and the bearing feels healthy other wise. I just cant recall how solid that shaft felt on a known good opti. I might make a trip to the shops tomorrow to do a comparison.
The shaft turns and the bearing feels healthy other wise. I just cant recall how solid that shaft felt on a known good opti. I might make a trip to the shops tomorrow to do a comparison.
The Opti that was on my car when I got it had oil in it from the water pump drive seal not being installed correctly. When I opened it up, the sensor didn't fail, there was a piece of oily crud blocking the lens from reading the shutter disk, however that crud also destroyed the Opti's bearing so a new one was in order. I'm assuming that crud came in through that gap at the top mentioned above and/or was pieces of the failed bearing seal.










