LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Steam Pipe Bolts AGAIN

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Old Jan 4, 2018 | 04:04 PM
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Default Steam Pipe Bolts AGAIN

So I posted on here a few weeks ago, I have a 1995 Camaro LT1,I recently did head gaskets on. When I was reassembling the motor I tore up the threads on the passenger side head steam pipe bolt (banjo bolt). So I wanted to go back to factory being I've already spent money in that direction. But I can not find the thread and size of those bolts. I wanted to have the machine shop drill out the hole and replace with a helicoil. Does anyone know what helicoil I would need?
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Old Jan 4, 2018 | 04:35 PM
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A helicoil would leak. I would go with 1/4 npt fittings. Search for "LT1 steam pipe mod" for pics and how to.
You would need to tap both heads.
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Old Jan 5, 2018 | 09:23 AM
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But from what I’ve gathered it’s like a M13 thread. Slightly bigger than a half. With calipers I got it to .510. So I’m not sure how I would switch to such a small size. There has to be a way to switch without pulling both heads
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Old Jan 5, 2018 | 09:23 AM
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Would a helicoil really leak?
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Old Jan 5, 2018 | 09:51 AM
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Eh, the threads are not what do the sealing. You should have two seals on each side of the banjo bolt therefore if you can put the same kind of torque on heli-threads then it shouldn't leak. I will try and remember to see if I can look it up. I have a manual that gives all the LT1 bolt part numbers and thread sizes, or you can try and look it up to see if it's still on the internet.
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Old Jan 5, 2018 | 09:59 AM
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I already have the new bolts. I spoke to the dealer they couldn’t find the thread. I called the manufacturer that I purchased the bolt from and they didn’t know either. The machine shop said he’d figure it out and make something work so I guess I’m not worried about it now. Now I just have to take my time when putting it back on.

I fully assembled the motor minus minus the steam pipe then discovered my mistake. All gaskets were torqued to spec. Do I really have to replace all of them even tho the motor never fired
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Old Jan 5, 2018 | 10:17 AM
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No. I've reused those rubber seals after being on the engine for a long time. Just as long as they're there and not damaged.
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Old Jan 5, 2018 | 10:19 AM
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Excuse me I wasn’t clear I apologize. Do I have to reuse the head gasket intake and exhaust
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Old Jan 5, 2018 | 10:44 AM
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Out of those I would replace the head gaskets. Once they're compressed, that's it. Intake gaskets I have reused with no issue if the engine has not been restarted. Exhaust I have reused several times after use as long as they aren't blown out. JMO.
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Old Jan 5, 2018 | 10:57 AM
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Cool that’s kind of how I looked at it. Intake and exhaust gaskets aren’t a huge deal to replace. But the head gasket takes some time
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Old Jan 5, 2018 | 11:15 AM
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Originally Posted by goldrhino37
But from what I’ve gathered it’s like a M13 thread. Slightly bigger than a half. With calipers I got it to .510. So I’m not sure how I would switch to such a small size. There has to be a way to switch without pulling both heads
The bolts are 1/4 NPSF, a straight thread. 1/4 NPT is tapered pipe thread slightly larger than the NPSF, .546". One would think you could run a 1/4 NPT tap while on the car.

Last edited by lt1-xjs; Jan 5, 2018 at 11:35 AM.
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Old Jan 7, 2018 | 02:15 PM
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If you are pulling heads, just swap em, and run a NPT tap thru the messed up ones, plug em and use the other side threads for steam pipe.
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