LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Opti bolt broken off in timing cover..

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Old 06-12-2008, 04:03 PM
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Default Opti bolt broken off in timing cover..

So realigning the opti didnt go as smooth as i thought it would, now im at a stop, i was just wrenching the bolt in not to hard and it broke off! what is the best way to get it out its inside the hole a couple inches HELP!
Old 06-12-2008, 05:25 PM
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Bump i need to get this out so i can move on
Old 06-12-2008, 07:23 PM
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a easy out tap thing. you can probably pick one up at autozone. its like a drill bit
Old 06-12-2008, 07:24 PM
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take the opti back off and use some vise grips if you can. otherwise easy out it, or drill it.
Old 06-12-2008, 07:24 PM
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bolts only about 1.25 inches long...cant be in there inches...since your there you need to remove the crank hub...break as many of the front pan bolts loose as you can...back to the kmember, carefully stick some screwdrivers in there and pry the pan down...now unbolt the timing cover and remove carefully not to tear the pan gasket...get vice grips romove the broken bolt...get a new one from gm, reinstall the cover then the pan then hub opti crank pullie then wp....
if you tear the pan gasket use a ton of silicone make sure its clean and stick it back in there...spend some time doing that to make sure it seals
Old 06-12-2008, 07:42 PM
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i dont really want to take it off. I went to o'reilly and they didnt have easy out but i did get bolt extractor drill bits, will this work? if not i havent opened it and ill get the easy out....
Old 06-13-2008, 06:35 PM
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bump, i tried extractor kit from oreillys, broke a damn bit in there too, so do i have to remove the timing cover?
Old 06-14-2008, 12:07 AM
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Originally Posted by 946spdz
bump, i tried extractor kit from oreillys, broke a damn bit in there too, so do i have to remove the timing cover?
Damnit , things can be bad depending on where it broke.

Bite the bullet (which you should have done to begin with) and pull the cover. The bolts never did thread into the timing cover at all, but in the block itself. If you pull the cover, there is a chance that you can just use vice pliers and back it out.

If the bolt is broke off flush with block (and your hardened easy out), your going to have a bad time trying to drill it.
Old 06-16-2008, 11:32 AM
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just a question did you use any type of drilling oil when you tried the easy out?



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