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Flywheel bolts backed out again! 2nd time!

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Old 11-24-2008, 06:41 PM
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Default Flywheel bolts backed out again! 2nd time!

I recently bought a 402 from TSP w/ the Eagle forged crank. Everything was going great (1400 miles on the motor and running great w/ no vibrations) when my clutch started to act up and started making weird noises and you could feel it in the clutch pedal. So I took her apart only to find all my flywheel bolts started to back out

This time around I decided I would use the stock GM bolts w/ lock-tite rather than the ARP w/ lock-tite. Both times I used the 3 stage torque method and double checked that they were at the 74 ft. lbs or whatever is was supposed to be at. I always double check my torque numbers and make sure I use a accurate torque wrench that gets tested periotically.

Everything was working great until yesterday. After only putting 400 miles since I got it all back together I was driving to the LA auto show and when I got there I started to feel a vibration through my clutch pedal again Within 5 minutes it was doing the exact thing as before. I can almost guarantee that the flywheel bolts backed out again. Its the same exact feeling and sound as before.

I have yet to take my Trans out to make sure, but I am almost 1000% certain this is what it’s going to be. I will be taking it out sometime very soon, probably within the next couple days. I have had every type of clutch problem so I have learned what is what in the feel and the sound. (Broken pressure plate spring, Trans dowel stuck in the clutch spring, bad slave/master, slipping clutch etc.)

What do you think could be causing this (Crank endplay, unbalanced clutch/flywheel etc.) I don’t want to put this thing back together just to have to rip it apart again 400 miles later, especially since I do it in my garage with Jack-stands. I didn’t have any major vibration issues with my car but there was a little bit of vibration I could feel through the shift *** but not enough to think anything was abnormal. I think the first thing I am going to do is get my LS7 flywheel/clutch assembly checked when I get it off to see if they were improperly balanced.

What is going on here? Someone please help. Any info will be great and thanks in Advance.

Also, I will be calling TSP and asking for there advice once I get the Trans out and I am certain that this is the problem.

Last edited by Fifedogg; 11-24-2008 at 10:28 PM.
Old 11-24-2008, 09:50 PM
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Try putting a solid dowel pin in the crankshaft (7/16) alignment hole. It will lock the crank and flywheel as one and can help with cars that loosen flywheel bolts.


Kurt
Old 11-25-2008, 07:37 PM
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This is a known problem inside GM. This is why the LSA and LS9 use 8-bolt and 9-bolt patterns. GMPP will be using an 8-bolt pattern on all of the new LSX line of engines.
Old 11-25-2008, 08:10 PM
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even with red loc-tite they backed out? damn. my turbo eclipse had this problem a few times went away after i red loctited them in though. feel sorry for the person that had to remove them bolts next time
Old 11-26-2008, 08:19 AM
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I used the blue loc-tite. I might have to use red next time though.
Old 11-26-2008, 02:37 PM
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I thought you were supposed to torque the bolts to a certain value (20 lb-ft?) and then an additional 30 degrees. I don't know what ARP recommends for their bolts, but I would use red Loctite on them.
Old 11-26-2008, 02:53 PM
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Originally Posted by Fifedogg
I used the blue loc-tite. I might have to use red next time though.

Your best bet is to use the dowel pin suggested above.
Old 11-26-2008, 04:16 PM
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Originally Posted by LS1-450
Your best bet is to use the dowel pin suggested above.
Can this be done without taking the motor apart?
Old 11-26-2008, 04:22 PM
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Originally Posted by bb5401000
I thought you were supposed to torque the bolts to a certain value (20 lb-ft?) and then an additional 30 degrees. I don't know what ARP recommends for their bolts, but I would use red Loctite on them.
Like stated above I used the 3 pass method (1st 15 ft lbs, 2nd 37 ft lbs, final pass 74 ft lbs.)
Old 11-26-2008, 05:54 PM
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Dang it...I am getting ready to drop in my the almost identical setup setup tonight.. eagle crank, LS7 clutch and oem bolts...does anyone know where to get a 7/16 dowel quick?
Old 11-26-2008, 06:04 PM
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Originally Posted by Fifedogg
Can this be done without taking the motor apart?
It goes right next to the flywheel bolts. Here's a pic; the dowel hole is indicated by the arrow.
Attached Thumbnails Flywheel bolts backed out again! 2nd time!-dowel-location.jpg  
Old 11-26-2008, 06:07 PM
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Originally Posted by mhotel1
Dang it...I am getting ready to drop in my the almost identical setup setup tonight.. eagle crank, LS7 clutch and oem bolts...does anyone know where to get a 7/16 dowel quick?

Your best bet is a machine shop tool supply house, or you can make your own out of a vise handle like I did. Maybe a dealership will have one, if you want to pay their mark up. Maybe a machine shop close to you would have a 7/16", as well.
Old 11-26-2008, 06:34 PM
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Originally Posted by LS1-450
It goes right next to the flywheel bolts. Here's a pic; the dowel hole is indicated by the arrow.
So can I just go to the dealer and ask for a dowel pin that size? Or is there a particular one I should get? Thanks for the help.
Old 11-26-2008, 07:14 PM
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Originally Posted by Fifedogg
So can I just go to the dealer and ask for a dowel pin that size? Or is there a particular one I should get? Thanks for the help.
If the dealer has one, it will be specific for that location. Show the parts guy the pic of where it goes. Would think the dowel pin to be 7/16" diameter x approx. 1/2" long. You only want it long enough to reach the outer face of the flywheel (abouts) when installed. Any metal 7/16" dowel pin will work. Just make sure you are buying a dowel pin, they are high strength solid steel. A dowel pin will also be diameter toleranced to fit correctly into the hole. Don't just buy a carbon steel rod & then cut it down. Don't let them sell you a roll pin either. A roll pin is hollow & has a slit down its' length. Good-luck
Old 11-26-2008, 09:12 PM
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Thanks for all the help. I will for sure try this.
Old 12-02-2008, 01:22 AM
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if your going to be reusing loctite, you need to make sure that you clean out the threads in the crank as well as on the bolt...

also once threaded into a hole loctite will start to dry fairly quickly...you must torque the bolts before the loctite dries or else it will ruin the whole process...

i usually use red loctite on the flywheel bolts.
Old 12-02-2008, 09:54 AM
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We've never had these bolts back out,wierd. I will say though if you use a dowel I would make sure it is extremely pressed in there or tack weld it.Would suck to have that fall out and get stuck in the clutch disk.
Old 12-02-2008, 11:29 PM
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Well I took her apart tonight and sure enough all of the bolts were loose. I really hope this dowel thing works for me. I will be using red loctite this time as well as adding about 7-10 ft lbs to the 74 ft lbs I'm supposed to tighten them to. Does anyone have any other ideas. I will check the crank end play as well just to be safe.

I've decided with everything out this time I am going to rebuild the Trans as well as put a Monster Stage 3 clutch in her.
Old 12-03-2008, 08:57 AM
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what kind of noises are you hearing? My transmission has started making noises lately. When the car is running and the clutch is out I can hear what sounds like the transmission or clutch turning. When I press the clutch down I can hear whatever is turning slow down to a stop. Then again as soon as I let out on the clutch I hear whatever is turning speed back up. Its almost a "whining" noise. Also I can "feel" the slight vibrations through the clutch pedal.

I might be pulling the tranny soon.

BTW- my car is a cam only stock LS1. Car has 112,000 miles on it and tranny was rebuilt at 36,000 miles. Clutch is a centerforce 12" DF. with about 20,000 miles on it.
Old 12-04-2008, 08:37 AM
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sounds like you need to take her apart and see whats going on.


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