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Bubbling Sail Panel Issue for Dummies

Panel replacement is the ONLY option if you want the problem solved for good.
Only way to get a panel is used or through 6LE.
I have all the old glue off the car and the new panel, both will get fresh coats of primer, sail panel will get epoxy primed on both sides then painted black before it goes on the car.

Last edited by 96lt4c4; May 1, 2012 at 01:50 PM.




I've given up on even mentioning that any more. There is so much research, information and experience in this thread that if people choose to ignore it then they can learn the hard way.
Someone above mentioned trying a gel coat, I highly doubt that will work either...but time will tell.
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So yeah, there will be people "trying it out" because there IS a sealant of some kind on this planet that can keep those damn glue-gases from escaping. It's out there, but we just haven't located it or thought of using it. It's 2012, not 1912. We have the technology to fix this without replacing the whole panel. Just a matter of finding out which product that already exists will do the job, that's all.
So yeah, there will be people "trying it out" because there IS a sealant of some kind on this planet that can keep those damn glue-gases from escaping. It's out there, but we just haven't located it or thought of using it. It's 2012, not 1912. We have the technology to fix this without replacing the whole panel. Just a matter of finding out which product that already exists will do the job, that's all.
There is no sealant that is going to solve this issue. For the panel to be bubbling means that the glue has already eaten it's way into the material of the panel, and so the panel itself is damaged. No amount of sealing is going to change the fact that underneath all that sealant is glue that will continue to eat through the panel any time it's exposed to heat/sunlight. You'd have to be able to block the heat/sunlight to actually stop the process that's happening under the surface.
Think of this like a rusted body panel; you can prep and paint the visable rust on the outside of a panel, but if there is rot on the backside and water is able to get to it, then the rust will just come back through on the face no matter how much surface prep you've done. In this case, it's not rust, but there is a substance that is eating through the material from the backside, and it's activated by heat/sun, so no matter what you do on the topside that issue is still going to be happening under the surface unless you only drive the car at night.
When the proper epoxy barrier was used on the underside (from '93 thru most of '98), the glue was never allowed to work it's way into the panel in the first place. People have tried using epoxy primers on the top side of panels that already have the issue, and it doesn't last this way.






Sadly the roof was off of a 99' car so it will probably bubble again down the road, but I couldn't look at it anymore
More then likely it wont bubble, somee 99's did it and some did not. If it has made it this long you may be OK.
As far as cost my used panel was $17.00, paint work and install including having my quarters repainted cost me $450.00.












