- Camaro and Firebird Paint Modifications<br>Overview of popular modifications to customize your Camaro or Firebird.
Bubbling Sail Panel Issue for Dummies
From Where i have no clue.
Keep pushing them.
The p\n for it is located somewhere in this thread.
The p\n for it is located somewhere in this thread.
I took the car in a couple days ago for a Pontiac Rep to look at. Once he looked at it he said it was covered. Now I'm just waiting for the dealership to get in the part and paint it.
Whoo hoo!
3M® Urethane 08690
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Bubbles in the Paint Around the Perimeter of the Roof (Replace Roof) #03-08-98-001A - (04/02/2003)
Bubbles in the Paint Around the Perimeter of the Roof (Replace Roof)
1999-2002 Chevrolet Camaro
1999-2002 Pontiac Firebird
This bulletin is being revised to correct a part number in the Parts Information section. Please discard Corporate Bulletin Number 03-08-98-001 (Section 08-Body and Accessories)
Implementation of this service bulletin by "GM of Canada" dealers requires prior District Service Manager approval.
Condition
Some customers may comment that there are bubbles in the paint around the perimeter of the roof.
Correction
Replace the outer roof panel with a new roof panel following the procedure below:
T-Top Vehicles
Clean the bottom of the panel with Naptha, then scuff the bottom and clean with Naptha again.
Paint and clearcoat the top of the panel. Refer to GM 4901M-2003 Refinish Approved Refinish Booklet, GM 4901 M-D-2003 (English) or 4901 M-D-F2003 (French).
Paint the bottom of the roof panel with an epoxy primer. Refer to GM 4901M-2003 Refinish Approved Refinish Booklet, GM 4901 M-D-2003 (English) or 4901 M-D-F2003 (French).
Remove the weatherstrip and the run channel retainer on the "B" pillar prior to removing the roof tape off or protect the back light reveal molding.
Use the wire method to cut the urethane around the perimeter of the roof. Refer to the above illustration for urethane location.
Remove any excess but not all of the urethane from the body.
Apply primer 76 mm (3 in) around the perimeter to the roof panel.
V cut the urethane tube and apply a 19 mm (3/4 in) high bead around the perimeter of the roof and the three dots across the back.
Install new applique to the roof.
Install the weatherstrip and the run channel retainer on the "B" pillar.
Hard Top Vehicles
Notice
In steps five and six, be careful not to cut too deep or damage may occur to the head liner.
Cut through the roof from the front (at the windshield) to the rear (rear hatch opening).
Make a second cut starting at the upper rear corner of the door glass opening across the car.
Pull back or peel the roof or cut the urethane. Refer to the illustration above for urethane location.
Remove any excess but not all of the urethane from the body.
Apply primer 76 mm (3 in) around the perimeter to the roof panel
If the windshield molding was damaged during removal, replace it before the next step.
V cut the urethane tube and apply a 19 mm (3/4 in) high bead around the perimeter of the roof and the three dots across the back.
With an assistant, slide the front panel under the windshield molding and lay down the rear.
Press down on the roof and make sure the top is even, side to side at the "C" Pillar.
Install the weatherstrip and the run channel retainer on the "B" pillar and roof.
Parts Information
Part Number
Description
10253596
Panel (Hard Top)
10254708
Panel (T-Top)
10240164
Applique Quarter Panel Upper Right
10240165
Applique Quarter Panel Upper Left
Parts are currently available from GMSPO.
The following urethanes are available from outside auto parts suppliers:
U400 HV Essex (Dow)
3M® Urethane 08690
Warranty Information
For vehicles repaired under warranty, use:
Labor Operation
Description
Labor Time
A9221
R&R Roof
T-Top 1.5 hrs
Hard Top 2.0 hrs
Add
Color/Clearcoat
T-Top 0.7 hr GG
Hard Top 1.2 hrs GL
Add
Mix Time
0.3 hr GG
0.4 hr GL
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The Best V8 Stories One Small Block at Time
I personally know my local Chevrolet body shop manager. I have a friend that works there. If they don't want to fix it, my dad is the manager at a local body shop so I can take the damn thing off myself and fix it.
Sometimes I realize just how lucky I am.
Good luck with your panels guys.
thanks
-steve
Yea this isnt recall work, and maybe shouldnt be done for free. But I'm in no way going to pay 1000 bucks for their **** up. I wouldn't have a problem given them $100 and calling it good, but they don't want to play that way. So for now I'm stuck with bubbles, GM phone support people who can't find the TSB, GM service managers who wont fix the problem, and district managers who either arent getting called, or arent bothering to care.
Good luck
Ill be starting my parade into GM late november when im back home. Ill log all of my experience so that if/when i reach success, some of you other guys can duplicate it, especially you georgia folks.
Do you guys think it would be to our advantage to threaten them with news of us creating a lawsuit or bring up the fact that we know many other owners are having this problem? or just keep it based around our own experience and leave the rest hush hush. On one hand i feel like if they really realize how serious me or the rest of us are by stating that there could be a lawsuit on their hands, then theyll budge faster. But also, theyll see how many roof panels theyre gonna have to replace in the future and will deny a $100 deductible to make up for this escalating cost. of course, im sure they know that many customers are gonna be barkin at their doorstep about this problem already.
P.S. If anybody in Indiana has got this done let us know who and where they are located.








