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Wiring Diagram

Old 03-27-2009, 08:20 PM
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Default Wiring Diagram

Anyone have a wiring diagram for a 04 Z06 LF heated O2 sensor? I am trying to wire a LM1 in permanently and only found one for the old style connector.
Attached Thumbnails Wiring Diagram-photo.jpg  
Old 03-27-2009, 09:34 PM
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Connector Part Information
12176897
4-Way F Metri-Pack 150 Series (GRY)

Pin
Wire Color
Circuit No.
Function

A
TAN/WHT
1653
HO2S Low Signal Bank 1 Sensor 1

B
PPL/WHT
1665
HO2S High Signal Bank 1 Sensor 1

C
BLK/WHT
3113
HO2S Heater Low Control

D
BRN
241
Ignition 3 Voltage
Old 03-28-2009, 05:52 PM
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Originally Posted by GMCHammer
Anyone have a wiring diagram for a 04 Z06 LF heated O2 sensor? I am trying to wire a LM1 in permanently and only found one for the old style connector.
I see several points here. First I will post the image for the pinout (attached).

Second, here is the male / plug side in our standard connector or connector kit (terminals + seals + tpas/cpas added) or pigtail:
http://www.bmotorsports.com/shop/adv...bcat=1&x=0&y=0

Here is the female / receptacle side in our standard connector or connector kit (terminals + seals + tpas/cpas added) or pigtail:
http://www.bmotorsports.com/shop/adv...bcat=1&x=0&y=0

Third, please do not use those unsealed plastic butt connectors in your image on any connection exposed to the environment! EVER! Said unsealed connectors make any person familiar with automotive/industrial/aerospace wiring cringe. This is a very common failure mode for automotive electrical connections and should be avoided at all costs! There are two great options that are sealed and meant for exposure to the underside of a vehicle:
A: Heatshrink & adhesive lined butt connectors -> http://www.bmotorsports.com/shop/pro...roducts_id/421
I noticed that Alldata has the black variation of this connector mating with the light gray version of this connector (they have different keyways) in some locations. Either way, we stock both the black and light gray version on our website.
Attached Thumbnails Wiring Diagram-04-z06-o2-s1b1.png  

Last edited by Bmotorsports; 03-28-2009 at 05:55 PM. Reason: Difference between black 4 way connector in original post.
Old 03-29-2009, 11:10 PM
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Thanks for the reply Bmotorsports! I will be ordering some parts from you here shortly!
Old 04-05-2009, 10:04 PM
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I got all the parts in and everything wired up. The LM1 is simulating my front O2 sensor but I am not sure I have the settings set correctly for the analog output 1. The settings now are: 0.924 Volt at 14.29 AFR and 0 volt at 14.98 AFR. Respond speed: instant

I am also throwing a p0155 code. I noticed in the guide I was following the O2 sensor wiring is different. Slot C on the guide is a ground and slot C on mine is HO2S heater low control. Any idea on what I need to do with this wire so it will stop throwing the code?

Guide O2:


My O2:
Old 04-06-2009, 01:43 AM
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Attached is the diagram you need. Just use the wire colors instead of pin designations.

You need the voltages on that wideband moved more. You are way too close to stoich on both of your parameters. Your max lean should be 0V, and your max rich should be 1, whatever that case may be. Your wideband will of course, read a lot further out in both directions, so you'll have to move your voltages around according to what it says.
Attached Thumbnails Wiring Diagram-1221368.gif  
Old 04-06-2009, 02:13 AM
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Originally Posted by deadhorse66
Attached is the diagram you need. Just use the wire colors instead of pin designations.

You need the voltages on that wideband moved more. You are way too close to stoich on both of your parameters. Your max lean should be 0V, and your max rich should be 1, whatever that case may be. Your wideband will of course, read a lot further out in both directions, so you'll have to move your voltages around according to what it says.
The analog output 1 is what is simulating my narrowband O2 which is plugged into my front passanger O2 connection to the PCM. Analog output 2 is my wideband which I have plugged into my HP tuners MPVI box. I am using the scanner and it is reading the narrowband but I just want to make sure the settings I am using are the correct ones.
Old 04-06-2009, 02:25 AM
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Got that. The schematic was to help with your P0155. Let me look a little closer...
Old 04-06-2009, 02:28 AM
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So you need to know what the analog should be at a given afr? As far as what your stock sensor would show?

Back to the P0155:Low control and ground are the same thing, just worded differently. I don't know if there is an issue with the wiring between the H02S and the PCM or what, but for it to control the heater, it grounds that circuit. If you command the heaters on, you should see full unimpeded ground on that circuit and of course 12v on terminal D through fuse 15 on the PCM side of the connector. If you have those two items, you either have a bad heater (sensor) or a bad PCM. What does your splice do after that? I know the LM1 controls its own heater, so you probably aren't wired in to anything? You could put a resistor looped in between those two circuits if that is the case.

Last edited by deadhorse66; 04-06-2009 at 02:43 AM.
Old 04-06-2009, 02:53 AM
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Originally Posted by deadhorse66
So you need to know what the analog should be at a given afr? As far as what your stock sensor would show?

Back to the P0155:Low control and ground are the same thing, just worded differently. I don't know if there is an issue with the wiring between the H02S and the PCM or what, but for it to control the heater, it grounds that circuit. If you command the heaters on, you should see full unimpeded ground on that circuit and of course 12v on terminal D through fuse 15 on the PCM side of the connector. If you have those two items, you either have a bad heater (sensor) or a bad PCM. What does your splice do after that? I know the LM1 controls its own heater, so you probably aren't wired in to anything? You could put a resistor looped in between those two circuits if that is the case.
Ok so all I have to do is ground out that wire, correct? Also for some reason I was not seeing 12V from wire C (ground) and D (ignition). I was going to have those wires power on my LM1 like stated in the guide but when it was hooked up it was giving me a low voltage error on the LM1. I am seeing 12V at the O2 fuse which is where I ended up running my power wire from.

BTW: Here is the guide I was following so you get the idea of what I am trying to do. http://www.thetuningdoctor.com/wb02new.htm

Here is the settings used on the LM1 from the guide:

Old 04-06-2009, 06:11 AM
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OK, went out and grabbed meter to check out my voltages.

When I connect A - Low Signal and D + ignition I get 12 volts.

When I connect C - Low Control and D + ignition I get somewhere around 9 volts.

What am I missing here?
Old 04-06-2009, 06:36 AM
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Originally Posted by deadhorse66
I know the LM1 controls its own heater, so you probably aren't wired in to anything? You could put a resistor looped in between those two circuits if that is the case.
Ok, after beating my head on the desk a couple of times I get it.

A code P0155 may mean that one or more of the following has happened:

O2 Heater element resistance is high
Internal short or open in the heater element
O2 heater circuit wiring high resistance
open or short to ground in the wiring harness

I need some kind of resistor in between connections C and D. I kind of dived in a little over my head . Would you know what I would need to make this work? Thanks for your help!
Old 04-06-2009, 09:11 AM
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Originally Posted by GMCHammer
Ok, after beating my head on the desk a couple of times I get it.

A code P0155 may mean that one or more of the following has happened:

O2 Heater element resistance is high
Internal short or open in the heater element
O2 heater circuit wiring high resistance
open or short to ground in the wiring harness

I need some kind of resistor in between connections C and D. I kind of dived in a little over my head . Would you know what I would need to make this work? Thanks for your help!
You install in a high power resistor that is equivalent to the stock o2 sensor heater circuit resistance. It should not be under the car and exposed to the environment as they are not typically fully sealed and should be placed in a well ventilated area where the heat they generate cannot cause a fire. If needed you can put multiple resistors in series to match your needs. Alldata didn't enlighten me on the value of the heater circuit resistance unfortunately.
Old 04-06-2009, 05:20 PM
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Originally Posted by Bmotorsports
You install in a high power resistor that is equivalent to the stock o2 sensor heater circuit resistance. It should not be under the car and exposed to the environment as they are not typically fully sealed and should be placed in a well ventilated area where the heat they generate cannot cause a fire. If needed you can put multiple resistors in series to match your needs. Alldata didn't enlighten me on the value of the heater circuit resistance unfortunately.
Could I just turn this code off in HP Tuners? Our would it throw something else off?
Old 04-07-2009, 05:17 PM
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Ok, I got everything wired up and working correctly. Now the only thing left is what settings should I use in my analog output 1 on my LM1 to simulate the O2.

The settings I have plugged in now are: 0.924 Volt at 14.29 AFR and 0 volt at 14.98 AFR. Respond speed: 1/12 sec

Example:

Old 04-12-2009, 11:23 PM
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Sorry I haven't been back with you on this, it slipped my mind. The resistance value you need for the heater element is taken from across pins c and d on the sensor. Measure it and put a resistor of equal value in loop there per what Mr. Ballenger says. He nailed it. Deleting P0155 shouldn't have a negative effect on anything, as your LM1 takes care of all that on its own. I hope this helps. I'll try to keep a better eye on this thread, or just PM me if you need any more help.

I'm still a little confused on what you are trying to do with the rich/lean voltage values. Are you trying to fool the PCM? If not, you want your voltage to make a nice smooth slope from 1V @ 7.4:1 AFR to .05V @ 22:1. That would be close to the reading the stock sensor would give. 450mV is stoich.


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