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Idle/stalling issues

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Old Sep 2, 2018 | 10:39 AM
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Default Idle/stalling issues

I have a 02 Z28, 6.0, on3 turbo kit w/7875, shorty #60s and SDCL. I've been tuning the car myself and Im having a issue with the idle fluctuating off throttle until I give it gas or it stalls. The car will idle if I don't touch the gas or I make slow transitions from on throttle to off throttle, but for driving in traffic this is difficult. I have checked for vacuum/boost leak by capping the turbo and using a smoke machine to show leaks. Also I've tried adding a little fuel, timing, and base running airflow but I can't figure this out. Car runs good in throttle and w/ boost, makes good torque, no misfires that I can feel and not many according to the ecm. Tommorrow I will do another vacuum leak check to make sure nothing has come loose, but car was solid before boost.
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Old Sep 8, 2018 | 12:45 PM
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looking at the log the cam is stock or very small. your VE table needs some work in the high vacuum areas. looking at the 3d model is has a big PW variance for standard camshaft

that being said looking at the WB data on the log and considering its not too bad, it looks like it may be an airflow issue

assuming your changes too base running airflow, throttle cracker, follower and rolling idle are having no effect then... it needs more air more air mechanically and start again. increase the throttle blade angle at idle by adjusting the stop screw and recalibrate 0% position. if that's not possible drill and air bleed in the blade. then you'll have some resolution and you can use the listed tables to fix your problem.
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Old Sep 8, 2018 | 02:52 PM
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yeah what cam is in it?
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Old Sep 10, 2018 | 04:03 AM
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Originally Posted by truckdoug
yeah what cam is in it?
Ls6 cam
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Old Sep 10, 2018 | 04:34 AM
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Originally Posted by Luke19901
looking at the log the cam is stock or very small. your VE table needs some work in the high vacuum areas. looking at the 3d model is has a big PW variance for standard camshaft

that being said looking at the WB data on the log and considering its not too bad, it looks like it may be an airflow issue

assuming your changes too base running airflow, throttle cracker, follower and rolling idle are having no effect then... it needs more air more air mechanically and start again. increase the throttle blade angle at idle by adjusting the stop screw and recalibrate 0% position. if that's not possible drill and air bleed in the blade. then you'll have some resolution and you can use the listed tables to fix your problem.
This weekend I did find some leaks from #1 and #3 injector o rings so I swapped them out; so I now have no boost leaks up to wastegate pressure. I haven't drove the car since last week, but later today I will start it up and make a new log. The only changes I've made from stock idle was, increasing the base running airflow in the operating temperature region from 6g/s to about 9g/s; I have increase to 11g/s before and the idle was high. I haven't made any changes to the cracker or follower yet, but If I hold the paddle steady, at lets say 3%, the idle will fluctuate still. The only thing that has helped is adding Underspeed timing, but that is only good for idling. Also I didn't know until yesterday but my throttle blade has a hole drill in it already; is that not normal?
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Old Sep 10, 2018 | 04:36 AM
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Also I'm gonna log the IAC
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Old Sep 10, 2018 | 05:41 AM
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Some observations:

* injector data doesn't look right. typically injector flow changes with manifold pressure. Yours is flatlined. If that's what you're supposed to do for a boosted car, then OK, but it looks wrong to my NA-trained eyes.
* Raise idle speed to 700. It is easier to dial in a higher idle speed and work it down vs just dialing it in low.
* Idle spark is really not ideal. Idling at 28, there is no room for underspeed correction. In the 400 and 800 columns, I suggest dropping your idle spark to 18. in the zero column, put it at 33. Then, make your underspeed spark correction mirror your overspeed correction. This will likely also require an increase in base idle air.
* VE table really looks strange. if nothing else, maybe just highlight the whole thing and smooth it. Sometimes smoother is more important than perfectly accurate.
* In your transient fueling, change minimum RPM to 1100 so that transient fueling is not affecting your idle.
* Under Engine -- Fuel -- Oxygen sensors, there are two tables labeled "Proportional". Multiply both by 0.25. Might even need to go smaller than that. Your pulsewidths at idle are swinging from 1.6 to 2.0. With big injectors, that's a big fuel swing.

Hope all that is helpful
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Old Sep 10, 2018 | 02:56 PM
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You guys are definitely right about my wild VE, maybe its because I don't know when to adjust fuel. On my way to work in the morning, 30 minute drive, my AFR error will be negative and in the afternoon after heat soak and my IAT is 100f my AFR error is like 10% lean so im constantly adding then removing.

​​​​​
Originally Posted by Darth_V8r
Some observations:

* injector data doesn't look right. typically injector flow changes with manifold pressure. Yours is flatlined. If that's what you're supposed to do for a boosted car, then OK, but it looks wrong to my NA-trained eyes.
* Raise idle speed to 700. It is easier to dial in a higher idle speed and work it down vs just dialing it in low.
* Idle spark is really not ideal. Idling at 28, there is no room for underspeed correction. In the 400 and 800 columns, I suggest dropping your idle spark to 18. in the zero column, put it at 33. Then, make your underspeed spark correction mirror your overspeed correction. This will likely also require an increase in base idle air.
* VE table really looks strange. if nothing else, maybe just highlight the whole thing and smooth it. Sometimes smoother is more important than perfectly accurate.
* In your transient fueling, change minimum RPM to 1100 so that transient fueling is not affecting your idle.
* Under Engine -- Fuel -- Oxygen sensors, there are two tables labeled "Proportional". Multiply both by 0.25. Might even need to go smaller than that. Your pulsewidths at idle are swinging from 1.6 to 2.0. With big injectors, that's a big fuel swing.

Hope all that is helpful
-My flow rate is flat because I have a Boost Referenced FPR
I made the changes you said and it helped; I forgot to lower to 18 dregrees in park smh.
I'm gonna drive more tomorrow but so far it help
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Last edited by Lethalwx69; Sep 10, 2018 at 03:01 PM.
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Old Sep 10, 2018 | 03:09 PM
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Another possible reason my VE going up and down is because I live in a mountainous region in germany, and I drive up maybe a couple hundred feet in elevation on the way to work. I'm looking into maybe running a MAF and scaling my tune.
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Old Sep 10, 2018 | 03:11 PM
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A MAF would do you well, especially with the altitude changes affecting air density
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Old Sep 10, 2018 | 03:20 PM
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Originally Posted by G Atsma
A MAF would do you well, especially with the altitude changes affecting air density
Yeah, this is why I have to run CL. If you look at my STFT, which are negative mostly, If I change them...tomorrow the car will be lean
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Old Sep 10, 2018 | 06:54 PM
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even a couple thousand feet could be taken care of by STFT.

I would:

1) flatline IAT fueling from the 90* range to the 160* range or if your OS allows it, bias fueling much more toward ECT than IAT. You can add it back later after your VE is dialed better.

2) turn off all fuel trims, DFCO etc and log data at ambient temp and altitude that the car will see it's most spirited driving at.

3) like DarthV8r mentioned put your idle speed right in the middle of a cell on the VE, you can drop it back down later. I suspect with an LS6 cam you could idle very nicely at 800 rpm and 40 or 50 kPa

4) use an AFR or EQ ratio % error histogram to dial that VE as smooth as possible.

It's unlikely that your base idle airflow is so far off as to cause drivability issues with that small a cam. Are all the in-gear idle airflow tables populated? No manual to auto OS swap?
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Old Sep 10, 2018 | 11:28 PM
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Just one more thing to add to above post. In your log, you got STFT and WB error. Pick one. If you want to tune off the trims that is fine. If you want to tune off the WB turn off the fuel trims.

Looking at the log your injector ms are far more consistent at idle. Maybe add 1-g/sec to base air to compensate for the timing we took out.
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Old Sep 11, 2018 | 02:19 PM
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Would like to ask if you do another log, please put IAC position in the log and dynamic airflow. Some other stuff I saw that I would personally change --

* In Idle -- Airflow -- Adaptive Idle Airflow, your min In Gear and Min P/N, I would change from -3 to -0.5.
* Engine -- Fuel -- Oxygen Sensors -- Integral Delay, I would double the airflow mode table.
* Engine -- Spark -- Advance -- Base Settings, I would raise the max speed to something like 400 KPH. This way, when you let off the gas, some of the idle routines can kick in while cruising and help control surge.

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Old Sep 12, 2018 | 12:24 AM
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Originally Posted by truckdoug
even a couple thousand feet could be taken care of by STFT.

I would:

1) flatline IAT fueling from the 90* range to the 160* range or if your OS allows it, bias fueling much more toward ECT than IAT. You can add it back later after your VE is dialed better.

2) turn off all fuel trims, DFCO etc and log data at ambient temp and altitude that the car will see it's most spirited driving at.

3) like DarthV8r mentioned put your idle speed right in the middle of a cell on the VE, you can drop it back down later. I suspect with an LS6 cam you could idle very nicely at 800 rpm and 40 or 50 kPa

4) use an AFR or EQ ratio % error histogram to dial that VE as smooth as possible.

It's unlikely that your base idle airflow is so far off as to cause drivability issues with that small a cam. Are all the in-gear idle airflow tables populated? No manual to auto OS swap?
1) How much of a bias should I have toward ECT between 0-2 ( 0 being IAT bias and 2 being ECT bias)?

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Old Sep 12, 2018 | 12:37 AM
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Originally Posted by Darth_V8r
Just one more thing to add to above post. In your log, you got STFT and WB error. Pick one. If you want to tune off the trims that is fine. If you want to tune off the WB turn off the fuel trims.

Looking at the log your injector ms are far more consistent at idle. Maybe add 1-g/sec to base air to compensate for the timing we took out.
Since the changes you made the car idles good at about 800 rpm at idle. It doesn't surge like before but still if I blip the throttle it will drop past idle then then come back up and be good.
In drive though, the car idles at 1000-1100 and now Im fighting the converter. As soon as I can I'll upload a new log, but should I take air out in drive?
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