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Making bolt hole larger?

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Old Oct 5, 2010 | 09:47 PM
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Default Making bolt hole larger?

I'm making brackets to attach my factory seat brackets to a set Lancer Evo Recaro seats. I'm using a 3" wide, 1/8" thick steel strip. My measurements were slightly off, and the bolt holes I drilled are just a little misaligned. I want to elongate the holes a little bit, but it's a huge PITA. I used the sanding bands on my Dremel to do a couple of the bolt holes, but I used up every one I had. I also tried using a tapered grinding bit they had, but it didn't do much. Also, getting the bolt holes elongated enough by sanding took a lot of time. Anyone know a faster, easier way to do this?
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Old Oct 6, 2010 | 04:17 AM
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Yeah, ditch the dremel and get something with some *****. And try a carbide bit next time.
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Old Oct 6, 2010 | 07:35 AM
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use a round file (Rat Tail File)
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Old Oct 6, 2010 | 07:55 AM
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A UNIBIT from HD or Lowes is what we use. Makes a round hole in thin material, and will enlarge the holes in steps..

http://www.google.com/products/catal...d=0CCMQ8wIwAQ#
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Old Oct 6, 2010 | 09:17 AM
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x2 for the rat tail file, the unibit would be good too if you can put washers on top , as it will only make the mis-aligned holes bigger.
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Old Oct 6, 2010 | 11:04 AM
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You can get a "good enough" 1/4" electric die grinder
off eBay for about $15. Carbide tulip burr, under $5
(you may find them at Ace too). Ain't nothing gonna
stop that from hogging. Other than another chunk of
carbide, or you gum it up with aluminum.
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Old Oct 6, 2010 | 09:49 PM
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x3 rat tail file.
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Old Oct 7, 2010 | 02:20 AM
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Die grinder and a good carbide burr bit. Done in 5 minutes.
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Old Oct 17, 2010 | 08:31 AM
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Hand file for enlarging holes in steel? No.
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Old Oct 17, 2010 | 06:08 PM
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i would use a die grinder with a carbide burr , quick and precise
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Old Oct 18, 2010 | 12:27 PM
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Originally Posted by 01ssreda4
Hand file for enlarging holes in steel? No.
Are you kidding? On a piece 1/8" thick, it wouldn't take more than a few seconds per hole.
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