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Tips on welding aluminized steel

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Old Jan 5, 2007 | 01:12 PM
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Default Tips on welding aluminized steel

Anyone have any tips? I've looked for some 5" mild steel u-bends and can only find aluminized ones.
Phil
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Old Jan 5, 2007 | 02:17 PM
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I cannot find any U-bends in mild steel, but there are all kinds of places that make them in 90 elbows. I am sure one of these places can make you a 180.

Edit: Here is a place that does custom bending up to 8" pipe. Just tell them what you want and get a quote.
http://www.ampcotubes.com/index.html

Last edited by chino_man279; Jan 5, 2007 at 02:24 PM.
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Old Jan 5, 2007 | 03:02 PM
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For best results, try your best to get the aluminumized coating off. I'd use a sanding disc, not a hard grinding disc.
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Old Jan 5, 2007 | 04:28 PM
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Use a flap disc to grind it off....then you are welding mild steel.
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Old Jan 5, 2007 | 05:23 PM
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Grind off the galvinize coating , bevel the ends ,fit it up , tack it up ,start welding. I weld with a stickrod[ 6010/ then 7018 ] at work ,a mig would be cleaner .
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Old Jan 5, 2007 | 11:21 PM
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Use a mig welder.

I didn`t even think about it till I saw this thread, but my exhaust was aluminized steel. When I welded it together I did no surface prep oh well it didn`t seem to hurt anything. I scuffed the edges with a scotchbrite pad and fired up the mig. I didn`t have any problems so as long as you clean the aluminized coating off you should end up with great welds.
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Old Jan 7, 2007 | 05:44 PM
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Originally Posted by cws T/A
Grind off the galvinize coating , bevel the ends ,fit it up , tack it up ,start welding. I weld with a stickrod[ 6010/ then 7018 ] at work ,a mig would be cleaner .
18 gauge tube and you are going to try and root with 6010? Why in the world would you do that? 6010 is a digging rod. If you used an arc electrode just run it out with 3/32" 7018. The simple and better way is to use a mig or tig if you have one. 1/16" filler rod for tig and run the temp down to about 10 amps higher than your first amperage where a pool forms.
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Old Jan 18, 2007 | 05:35 PM
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Originally Posted by xfactor_pitbulls
18 gauge tube and you are going to try and root with 6010? Why in the world would you do that? 6010 is a digging rod. If you used an arc electrode just run it out with 3/32" 7018. The simple and better way is to use a mig or tig if you have one. 1/16" filler rod for tig and run the temp down to about 10 amps higher than your first amperage where a pool forms.
man you use a 6010 on 18 guage you will cut threw the metal. 7018 will be good and it look nicer than that violent 6010. that rod is a deep penetration rod for thick metal. I can cut threw 1/2' steel plate with that 6010. U will be better off using a mig welder anyway
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Old Jan 18, 2007 | 07:15 PM
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Hmm, that place looks like a good source for custom BBC turbo headers.
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Old Jan 19, 2007 | 12:01 AM
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if you got a sand blaster , it would make quick work of the aluminum coating.. if you got a mig i dont think id even bother unless its real thick or giving a crappy weld. .. i just mig'd a peice of stainless to my aluminized x pipe.worked great.
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Old Jan 19, 2007 | 08:38 PM
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Just sanded the coating off. O

n my old car I had a shop weld my exhaust, before I knew how to weld. It was aluminized steel and I am pretty damn sure they did not take off the coating and it held on well, had the car for two years until I sold it.

Make sure to wear a mask.
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