TH700 ultimate pan drop upgrades
Backstory: I'm currently driving a '90 R1500 Suburban as my daily, and this week is started leaking from the dipstick tube seal. The pan gasket isn't looking too hot, so I figured I'd drop the pan and fix all of it.
The fluid doesn't look/ smell terrible, but it isn't that great, either. It shifts/ downshifts well, without any flaring or slippage.
My plan so far is thus:
-Sonnax boost valve
-New Delco separator plate to drill accordingly
-New fluid , filter and gaskets
- Profit?
What do you guys think? I know that there are shift kits made for the TH700, but I'm not really trying to get it to shift more aggressively, I just want to make sure I've got adequate pressure on the clutch packs/ band/ etc.
Any recommendations on hole size changes for the separator plate?
I know that changing to a Corvette servo would be an easy mod, but I wasn't really planning on it (unless someone talks me into it...)
Let me know what y'all think, thanks a lot for all of your help!
EDIT: make the shift valves easily removable so you don't have to drop the v/b if you want to play with the part throttle shift points. you can change the sleeve and/or spring. mess with the governor for WOT. I recently changed the 3-4 spring in my truck as it was shifting too soon into 4th.
Last edited by tayto; May 8, 2023 at 01:30 AM.
Backstory: I'm currently driving a '90 R1500 Suburban as my daily, and this week is started leaking from the dipstick tube seal. The pan gasket isn't looking too hot, so I figured I'd drop the pan and fix all of it.
The fluid doesn't look/ smell terrible, but it isn't that great, either. It shifts/ downshifts well, without any flaring or slippage.
My plan so far is thus:
-Sonnax boost valve
-New Delco separator plate to drill accordingly
-New fluid , filter and gaskets
- Profit?
What do you guys think? I know that there are shift kits made for the TH700, but I'm not really trying to get it to shift more aggressively, I just want to make sure I've got adequate pressure on the clutch packs/ band/ etc.
Any recommendations on hole size changes for the separator plate?
I know that changing to a Corvette servo would be an easy mod, but I wasn't really planning on it (unless someone talks me into it...)
Let me know what y'all think, thanks a lot for all of your help!
So far there is Sonnax 700R4LB1 - What I was planning on using
But then Tranzman mentioned the reverse boost valve, and I found Sonnax #K77898
Then there is also Sonnax #77917500, the TV boost valve.
They all go in the same location, which is the best one to use?
So far there is Sonnax 700R4LB1 - What I was planning on using
But then Tranzman mentioned the reverse boost valve, and I found Sonnax #K77898
Then there is also Sonnax #77917500, the TV boost valve.
They all go in the same location, which is the best one to use?
A74507RGK (this is the .296 valve) reverse intermediate boost valve.
A74507TK (aftermarket) or S74507T (Sonnax factory style), S74507TK (Sonnax o-ring style) all of these are .500 TV boost.
The Sonnax LB1 is a kit with the o-ringed .500 valve & their 10% stringer boost valve spring.
If you choose an SK to go with the job. More than likely that kit will come with their own P/R spring. That is why I never order the LB1 kit myself.

I will be ditching the LB1 kit, and get:
- SONNAX 77917500 O-ringed .5" boost valve
- SONNAX K77898 reverse boost valve
Also, you guys twisted my arm, and I'm going to get the Corvette servo and Transgo SK700 kit.
Can't hurt, right?
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I welded up the tip of the servo pin, and right now I've got .070" clearance where I used to have almost .2".
Should I leave it as is, or try to tighten it up some more?
In addition, I forgot to add these pictures of the pan and magnet when I originally disassembled it.
Magnet ( I just had to stick my finger in it. You know, for science and whatnot.)
On the 4L60Esome times the 2-3 is a little soft. I have not ever figured out why. When I built my 2004 trailblazer unit I used a TransGo SK, a .500 boost valve & a Corvette servo. I thought they would be a little firmer that they are. Not that they are super soft, just would like to have them 15-20% firmer. I did the same on my son's 2000 Yukon and they are on the firm side. he would like them to be about 10-15% softer. Neither one of us is willing to pull the VB to make those changes. Like the old yellow dog laying on the nail. Doesn't bother them enough to move, but will let out a yelp every now and then...
Don't worry, I didn't torque it on yet, it's still finger tight; I left it loose for tonight just in case I got some more advice.
Thank you.
EDIT: Can you (or anyone else) tell me what the benefit is from removing the 3-2 control spring?
Last edited by dixiebandit69; May 28, 2023 at 12:11 AM.
Almost forgot. In the photo of the separator plate at the top you will see about half of the Blue shop towel showing through. Just to the left of that hole there is a very small hole. Peen it closed.
By the way. That is Damn It!
Almost forgot. In the photo of the separator plate at the top you will see about half of the Blue shop towel showing through. Just to the left of that hole there is a very small hole. Peen it closed.
By the way. That is Damn It!
EDIT: And just for the record, everyone is fine with the .070" band clearance?
Almost forgot. In the photo of the separator plate at the top you will see about half of the Blue shop towel showing through. Just to the left of that hole there is a very small hole. Peen it closed.
[/QUOTE]
The hole you speak of here is TV oil. What is your thought process to peening it closed? my thoughts are that it is part of the TV balance system. Although not the one most builders open to .055 to move the valve back to idle.
In my haste today, I actually forgot to remove the 3-2 valve spring; the valvebody is already torqued on (95 in/lbs), and I'm not going to risk tearing a gasket to take it out.
After installing the servo piston assembly with all of the seals*, I double checked the band clearance, and it tightened up considerably to about .030".
I ground the pin down (leaving a rounded tip), and ended up with about .077". I'm going to run it.
I redrilled the holes that Dana recommended, but since my 9/64" drill bit is broken, I only drilled them to 1/8" (.125" instead of .135. I think I'll live).
Here's a picture of the final plate hole layout:
Here are some final shots of the valvebody and case right before I put them together, that way everyone can see where I put the check-***** (or lack thereof):
I'm sorry that you can't see all of the case, but this was a very difficult shot to get:
I'll let y'all know how this goes.
Thanks for all the help!
* I did my initial checks with no gaskets/ O-rings; Much easier to get the assembly in and out that way.











