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My 1963 Ford Econoline 4.8/6L80E build

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Old 03-29-2018, 06:11 AM
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Originally Posted by 33willys
Very nice indeed. How do you attach the fleece to the tubing before applying resin?
Hot glue gun
Old 03-29-2018, 06:12 AM
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Originally Posted by Tuskyz28
What color do you plan on painting your van ?
Probably a blue similar to my rendering
Old 04-16-2018, 02:19 PM
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The rear and side doors have a left-to-right hump in them. So when you look down the side it looks like crap because the body would never be ‘straight’. So I am replacing all 4 lower door skins. My cheap brake couldn’t handle the bends (and mine is not a finger brake) so I had a metal shop fab them up. I am doing the top to bottom curve with a shrinker.

Old 04-16-2018, 02:22 PM
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Factory hump
New skins

Curved after shrinking the edges

Old 04-16-2018, 02:27 PM
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Flat from side to side!
Nice fit
I made a recessed piece that will allow me to flush in the SuperVan emblem in the middle of the 2 doors. This is similar to a new Sprinter van that has the Mercedes emblem between the doors. The emblem will swing with the right door. I will have a piece of plexi with red LED’s sandwiched between the emblem and a backup plate- this will be my third brake light.
Old 04-16-2018, 08:34 PM
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Looks Good!
Old 04-17-2018, 07:41 AM
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Originally Posted by trozfan
I made a recessed piece that will allow me to flush in the SuperVan emblem in the middle of the 2 doors. This is similar to a new Sprinter van that has the Mercedes emblem between the doors. The emblem will swing with the right door. I will have a piece of plexi with red LED’s sandwiched between the emblem and a backup plate- this will be my third brake light.
Can't wait to see how that turns out! Great idea.
Old 04-23-2018, 08:29 PM
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Door skin clamped up for welding


Butt welding in process


Cutting out my new door skins- no turning back


Recessed emblem pocket in place


Starting to weld it in. I will be going very slow so I don’t warp the new skins.
Old 04-24-2018, 11:16 AM
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Pretty slick. You migging this?
Old 04-24-2018, 02:57 PM
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Originally Posted by Jimbo1367
Pretty slick. You migging this?
Yes. I wish I could tig
Old 04-24-2018, 02:59 PM
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Finished welding in the recess.

Old 04-25-2018, 11:18 AM
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Pretty impressive. Even more so being MIG.
Old 05-05-2018, 02:54 PM
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Removed all the original paint; did the bodywork; and primed one of the rear doors.

Old 05-05-2018, 10:10 PM
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Excellent job!
Old 05-09-2018, 06:11 PM
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Received the plexiglass and aluminum back up plates from the water jet shop. Overall they are decent but I kind of expected a better fit and a better quality (notice all the holes in the plexi are chipped).
Old 05-09-2018, 06:16 PM
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Almost looks like the holes were drilled (possibly too fast, or with improper bits for plexi) instead of water jetted.
I like where this is going.

Jay
Old 05-09-2018, 08:53 PM
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Originally Posted by JayinMI
Almost looks like the holes were drilled (possibly too fast, or with improper bits for plexi) instead of water jetted.
I like where this is going.

Jay
the big hole in each one was made with the waterjet- the others were drilled by hand (they are all a little off from each other). Might have been a limitation of too small of a size for the waterjet? I would think a shop wouldn’t want that kind of quality going out. After the first hole chipped- you would think they would alter their tool/method.
Old 05-10-2018, 09:21 AM
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That's terrible, who would that kind of quality get out. That chipping is just junk parts now.
Old 05-19-2018, 07:37 PM
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Finished door recess/third brake light


Here it is temporarily lit with a few LED’s. Will be more evenly lit when all the LED’s are in place.
Old 05-19-2018, 08:14 PM
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That looks Slick!


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