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Rowdy burnouts and loud noises: The LSX/Subaru swap project

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Old 08-05-2016, 12:47 PM
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The cage is coming out very nicely! We're impressed by your quality of work at a young age. Any plans to gussett/dimple die some parts of it?
Old 08-05-2016, 08:19 PM
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Originally Posted by Centerforce
The cage is coming out very nicely! We're impressed by your quality of work at a young age. Any plans to gussett/dimple die some parts of it?
Thank you sir! Yep any main load bearing points will get gussets. The pillars, rear section of the roof, the cowl, and the strut towers will all be gusseted to the cage.
Old 08-23-2016, 08:42 PM
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Got a bit done today. Removed the last unnecessary tabs from the cowl/dash area.





And put in a solid dash bar.





Old 08-24-2016, 08:31 PM
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After grinding down the remaining protective coating, I spread the main hoop legs so I could slide the whole cage back.



And then started back up with welding. I ended early tonight because of frustration. Took me a bit to get back into the groove but tomorrow is a new day.





Old 08-24-2016, 09:58 PM
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Sometimes stepping away for the evening is the best thing you can do. I often find when I sleep on a challenge, it works itself out quickly with a fresh attempt.
Old 08-25-2016, 09:23 PM
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Originally Posted by BudRacing
Sometimes stepping away for the evening is the best thing you can do. I often find when I sleep on a challenge, it works itself out quickly with a fresh attempt.
Yeah it was for sure. I got right back into the groove today.

Made some serious head wind today. Two and a quarter junctions left and that will complete the door portion of the welding.

A few of my favorites from today.






Old 08-28-2016, 12:09 PM
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Finished up this portion of welding on the cage. Time for a main hoop X.







I also bent up a S13 vert main hoop for a customer.

Old 08-30-2016, 08:37 PM
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So before I got started with the main hoop X I figured I better weld in the base plates while I can still move the cage around. For a mediocre mig welder I'm quite satisfied with how the fronts came out.





Some close ups





Covered up the rear holes I dropped the cage through



And ended the night with tacking together my rear base plates.




Old 08-31-2016, 07:58 PM
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Got the easy half of the main X in today.



Old 09-01-2016, 09:46 PM
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Got the rest of the main hoop X finished up. It seems to complete the cage. I'm pretty stoked to be on the downward part of the battle.







Some minty gaps



I can't resist a whole body shot when she rolls out of the garage.

Old 09-02-2016, 05:48 PM
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Welded up the main hoop X today. I'm quite happy with the results.















Old 09-02-2016, 08:22 PM
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kewl man. the welds are looking much improved
Old 09-03-2016, 04:50 PM
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Originally Posted by DW SD
kewl man. the welds are looking much improved
Thanks man!

Melted in the rear base plates today. My mig welds aren't looking as mediocre anymore.







Old 09-04-2016, 02:31 PM
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Welding the cage to the base plates was probably my least favorite thing so far. They're not my prettiest weld but I ran it rather hot and penetrated well. Next cage I'm moving the door bars about 2 inches higher to make this portion of welding easier.



Old 09-06-2016, 08:34 PM
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Tacked in base plates for the rear extending bars of the cage. They look small in the pictures but meet the 12 square inch requirement of the WRC handbook. I also took care of some would-be rust on the strut tower seams and C pillar seams.








Old 09-07-2016, 08:07 PM
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Got the upper rear stays in today.





Old 09-09-2016, 06:33 PM
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Finished up the two lower strut tower bars.



The notches that meet the main hoop were particularly tricky to do.





But it all came together well.





I scooped my gusset material as well from a local supplier.

Old 09-10-2016, 05:06 PM
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In order to weld the rear stays they had to be removed from the car. It was nice to weld something without mimicking a gymnast.



While they were out it was much easier to weld the strut plates in.





And all tacked back in, ready to be welded.



Old 09-11-2016, 09:38 PM
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Cool build!!
Old 09-12-2016, 08:37 PM
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Originally Posted by TROPIC_THUNDER
Cool build!!
Thanks man!


Welded in the rear stays for good today. The majority of the welding I had to use my left hand for which was a nice challenge.



And the two prettiest of my left hand.





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