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2 or 2.25 pipes for street build

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Old Feb 8, 2012 | 12:04 AM
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Default 2 or 2.25 pipes for street build

Guys

I have an S475 turbo that im bolting to a 6L engine. Ive been reading about pipe diameters and based upon some of the more technical data, it seems like for a street build up to around 1000 hp, a 2 or 2.25" charge pipe to a 2.5/2.75 merge will keep velocities up and be a better setup as opposed to a 2.5" charge pipe

I cant think of a reason NOT to do a 2" setup for the street.

Help me understand why a 2.25" or a 2.5" is better.

thanks
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Old Feb 8, 2012 | 09:32 AM
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bump.

thanks guys
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Old Feb 8, 2012 | 09:54 AM
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I think you will be okay. Maybe if you were planning on turning silly rpm you might have a problem. Run a nice big down pipe youll be okay. I run a 2.25 on a 402. I will know definitive results in a couple weeks.
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Old Feb 8, 2012 | 10:20 AM
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Thanks man... what size turbo are you running?

I know the s475 is a bit bigger than some of the T4s, but even though its bigger, i would still think it would benefit from getting higher pressure.

Correct my thinking if im wrong, but X hp requires Y air. The turbo only has Y air to work with, so it may as well get it at a higher pressure. and "let the gases expand in the turbo."

I can see a small downpipe being a problem, as that would not let the turbo exhale. But ill run a big downpipe (4-5").

But on the charge side, is there a thing as too much pressure? (the kind of excess that a 2" pipe would generate over a 2.5" pipe) Again, its the same quantity of air, just at a higher inlet pressure.

I cant see how the turbo would complain about too much pressure.

Maybe i need to think of this as

"at what pressure will small pipe (2") be vs at what pressure will the 2.5" pipe be to deliver the air required to make X hp"

Will that extra pressure be a problem on anything in the system? turbo/wg?

help me clairify this!

thanks
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Old Feb 8, 2012 | 04:47 PM
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Im running 2.25 into the twin scrolls of my borg S475. They flared out very nicley into the divided flange as well. Secondly, i think you are on the right track, i actually toyed with the idea of 2" myself for about a half second, lol. I was actually considering 2.125 or 2.25, ultimatley, after talking with Phil we decided on 2.25.

Dont over think the charge side, remember, it also has to breathe through that side when not in boost. the S475 has a 3" discharge, im going to use a 3" discharge.
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Old Feb 8, 2012 | 05:01 PM
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thanks man...

just to clarify, your using 2.25" from engine to turbo and then 3" from turbo to IC/throttle body?

just curious... why didnt you go with 2" or 2.125"? velocity and pressure would have been greater.

why did you bump to 2.25? room to grow?
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Old Feb 8, 2012 | 06:08 PM
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s400-78 1.32 ar
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Old Feb 8, 2012 | 06:17 PM
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2 1/4 piping to a single turbo from your headers or manifolds is enough to supply up to 1900 hp.. if you are doing a big single over 2000 hp then a 2 1/2 Y pipe is enough big piping will loose spooling ability in the low end and top end!! long as your turbo turbine and EX housing is matched to your engine size you will have no problem with to much EX pressure.
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Old Feb 8, 2012 | 06:31 PM
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Correct, 2.25 from each bank to its own scroll in the turbo. Sort of for room to grow and to make sure i dont ever choke it.

Yes, 3" for the charge pipe.
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Old Feb 8, 2012 | 09:07 PM
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what do you guys think the limit of 2" pipes are? gotta be at least 1000, right?
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Old Feb 9, 2012 | 02:56 AM
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im using 1.5 inch primaries to 2 inch inside diameter pipe on my build and 3 inch from compressor of turbo to throttle body, t4 s400-75 borg warner

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Old Feb 9, 2012 | 10:50 AM
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looks good man


how much power are you shooting for with those 2" pipes?

Like i said, i would assume that 2" pipes to the turbo ought to handle at least 1000 hp, right?
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Old Feb 9, 2012 | 12:56 PM
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I have no lag issues running 2.5 hot piping to a single T4 PT88 with a 370ci motor.
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Old Feb 9, 2012 | 05:39 PM
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I run 3" exhaust to my turbo and 3" from turbo to intercooler to the intake. No spooling issues at all.
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Old Feb 9, 2012 | 06:14 PM
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What do you hardcore guys think the limit of the 2" pipes are? hp wise?

thanks!
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Old Feb 9, 2012 | 08:06 PM
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Originally Posted by Bloodbath
im using 1.5 inch primaries to 2 inch inside diameter pipe on my build and 3 inch from compressor of turbo to throttle body, t4 s400-75 borg warner

that looks good, that is similar to the setup i want, i am going to build log manifolds 1.5" primaries to 2" logs and crossover. i am only going to be shooting for 800whp max
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Old Feb 9, 2012 | 08:13 PM
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Originally Posted by 01M6TA
that looks good, that is similar to the setup i want, i am going to build log manifolds 1.5" primaries to 2" logs and crossover. i am only going to be shooting for 800whp max
thanks dude! yer the pipe is the thick walled stuff, same as racepartsolutions sells (butt joints) reall good stuff to work with, great to weld on, bit of a pain to cut, will hold heat in the pipes real well!specially when ceramic coated and heat wrapped.
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Old Feb 10, 2012 | 06:21 AM
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One thing to consider...we went from the factory 1.75" up pipe to a 2.25" pipe on a 2.5 liter subaru motor (I know different engine) and actually picked up spool time by around 300 rpm. Consequently when we did smaller 1.5" primary and 2" collector on a t4 turbo it actually hurt spool up compared to larger 1.75" primary, 2.5" collector. Turbo systems can be odd beasts some times.
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Old Feb 10, 2012 | 09:50 AM
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Sarg

Was all your experimenting on the same motor? What were your hp numbers? roughly...

i dont doubt that if a pipe cant support the hp, then it will suffer. but on a 4/inline 6 motor, one pipe has to carry the whole load. on a V6/V8, now each pipe only has half the duty to get the same hp.

thanks man!
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Old Feb 10, 2012 | 10:02 AM
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Several different motors, several different hp levels, same results each time. These were primarily Subaru H 4 motors (2 cylinders on each side) from 2.0 liter to 2.5 liter and from 250 awhp to 400 awhp.

Think of it as half a V8 . When we switched to a 2" crossover leading to a 2.5" merge followed by a 1.5 foot pipe going into the turbo we almost always got better results. Now you are trying to do roughly double (or more) the displacement for a v8 and still using the same crossover. I am not saying it won't work, just sharing my experience.

Maybe do 2 inch or 2.25 to a 2 3/8 or 2.5 step before the turbo.
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