Forced Induction Superchargers | Turbochargers | Intercoolers

1979 Malibu Wagon (denmah edition)

Thread Tools
 
Search this Thread
 
Old 06-17-2013, 09:15 AM
  #61  
TECH Addict
iTrader: (8)
 
pwrtrip75's Avatar
 
Join Date: Jan 2004
Location: Janesville, WI
Posts: 2,383
Likes: 0
Received 9 Likes on 7 Posts

Default

Originally Posted by aknovaman
Warning!

Welding galvanized sch 40 pipe can produce deadly fumes in an enclosed garage. All it takes is an open garage door and a small breeze from a fan to clear them out.
The fumes that come off of galvanized are not deadly, Not even dangerous. its zinc oxide, the white powdery stuff is the same stuff you get in zinc vitamins. harmless.
however if you inhale it you make get sick to your stomache for a bit. Metal fume fever, ...wont hurt you though. If you do feel it move to fresh air and you are fine.

Last edited by pwrtrip75; 06-17-2013 at 09:50 AM.
Old 06-17-2013, 10:11 AM
  #62  
Staging Lane
 
Max78's Avatar
 
Join Date: Feb 2011
Location: Tucson, AZ
Posts: 95
Received 12 Likes on 9 Posts

Default

I never had a problem welding zinc, the thing you need to be extremely careful of is brake cleaner. I used it to clean some parts but always made sure to let it all evaporate before welding.

http://www.brewracingframes.com/id75.htm
Old 06-17-2013, 10:13 AM
  #63  
TECH Enthusiast
iTrader: (3)
 
Chicago TDP's Avatar
 
Join Date: Oct 2007
Posts: 629
Likes: 0
Received 0 Likes on 0 Posts

Default

From OSHA

"Welding Health Hazards
Construction Safety and Health
Outreach Program U.S. Department of Labor
OSHA Office of Training and Education
May 1996

I. CHEMICAL AGENTS

ZINC

Zinc is used in large quantities in the manufacture of brass, galvanized metals, and various other alloys. Inhalation of zinc oxide fumes can occur when welding or cutting on zinc-coated metals. Exposure to these fumes is known to cause metal fume fever. Symptoms of metal fume fever are very similar to those of common influenza. They include fever (rarely exceeding 102o F), chills, nausea, dryness of the throat, cough, fatigue, and general weakness and aching of the head and body. The victim may sweat profusely for a few hours, after which the body temperature begins to return to normal. The symptoms of metal fume fever have rarely, if ever, lasted beyond 24 hours. The subject can then appear to be more susceptible to the onset of this condition on Mondays or on weekdays following a holiday than they are on other days."
Old 06-17-2013, 12:20 PM
  #64  
11 Second Club
iTrader: (19)
 
Troy5061's Avatar
 
Join Date: Jan 2011
Location: Maine
Posts: 443
Likes: 0
Received 3 Likes on 3 Posts

Default

Love these old Malibu wagons, had an 83 in high school as a first car.
Old 06-18-2013, 11:42 PM
  #65  
Moderator
Thread Starter
iTrader: (2)
 
denmah's Avatar
 
Join Date: Aug 2008
Posts: 5,339
Likes: 0
Received 31 Likes on 25 Posts

Default

built the short and quick downpipe out of spare parts as usual, recirculated the wastegate into it this time also!


pulled the stock tank and sump, cut it and fitted a 044 and ran my own wiring harness in to power it


all plugged into the stock tank


pulled the hotside and everything out, ready to yank the motor, build the trans, do the valvesprings and then throw it back in for good.
Old 06-19-2013, 06:52 AM
  #66  
12 Second Club
iTrader: (2)
 
Checkmate's Avatar
 
Join Date: Feb 2004
Location: Front Royal, VA
Posts: 1,011
Likes: 0
Received 0 Likes on 0 Posts

Default

Very slick setup for the fuel pump.
Old 06-19-2013, 07:42 AM
  #67  
TECH Enthusiast
iTrader: (50)
 
lsxmalibu's Avatar
 
Join Date: Mar 2008
Posts: 715
Likes: 0
Received 2 Likes on 2 Posts

Default

sometimes there is a disk in that other smaller line, if your using it for a return it doesnt flow right, pop the disk or cut it off.

Isnt the fuel pump going to face forward instead of to the rear.
Old 06-19-2013, 09:08 AM
  #68  
Moderator
Thread Starter
iTrader: (2)
 
denmah's Avatar
 
Join Date: Aug 2008
Posts: 5,339
Likes: 0
Received 31 Likes on 25 Posts

Default

Originally Posted by lsxmalibu
sometimes there is a disk in that other smaller line, if your using it for a return it doesnt flow right, pop the disk or cut it off.

Isnt the fuel pump going to face forward instead of to the rear.
i saw that disk in the return, i was able to drill it out.

i ended up having trouble getting it installed with that short hose, i put on a longer one and reinstalled, the pump sits laying flat on the back of the tank now, it works great i plugged it into a spare battery and it rips, so as long as i am accelerating i should have plenty of fuel so long as i am over 1/4 tank or so of fuel.
Old 06-19-2013, 10:48 AM
  #69  
Teching In
iTrader: (2)
 
Driftin_240sx's Avatar
 
Join Date: Aug 2009
Location: St. Petersburg, FL
Posts: 31
Likes: 0
Received 0 Likes on 0 Posts
Default

How did you get the wire through the top hat without it leaking fuel?
Old 06-19-2013, 12:27 PM
  #70  
Launching!
iTrader: (4)
 
slowbu's Avatar
 
Join Date: May 2010
Location: asheboro, nc
Posts: 289
Likes: 0
Received 0 Likes on 0 Posts
Default

U planning on running the 10 bolt rear till she blows
Old 06-19-2013, 01:16 PM
  #71  
TECH Resident
iTrader: (11)
 
BanditDave's Avatar
 
Join Date: Jun 2008
Posts: 825
Likes: 0
Received 0 Likes on 0 Posts

Default

What did you end up using for your engine/trans mount combo?
Old 06-19-2013, 01:29 PM
  #72  
Moderator
Thread Starter
iTrader: (2)
 
denmah's Avatar
 
Join Date: Aug 2008
Posts: 5,339
Likes: 0
Received 31 Likes on 25 Posts

Default

Originally Posted by Driftin_240sx
How did you get the wire through the top hat without it leaking fuel?
i always drill and then tie knots in the wires and rtv or epoxy the ***** out of the hat, always has worked well

Originally Posted by slowbu
U planning on running the 10 bolt rear till she blows
going to swap in a GN rear

Originally Posted by BanditDave
What did you end up using for your engine/trans mount combo?
i built mounts for the motor that fit the stock clamshells on the k member and then i re used the stock trans mount just cut and welded a tab and put a hole in it for the 80e stock mount
Old 06-19-2013, 03:07 PM
  #73  
TECH Enthusiast
 
Twin turbo c5's Avatar
 
Join Date: Oct 2012
Location: Arkansas
Posts: 581
Likes: 0
Received 0 Likes on 0 Posts
Default

Looking good Matt! Those gbody's work great I run one on the street for years with a 509 and a 400 plate kit.
Old 06-20-2013, 08:40 PM
  #74  
TECH Enthusiast
iTrader: (50)
 
lsxmalibu's Avatar
 
Join Date: Mar 2008
Posts: 715
Likes: 0
Received 2 Likes on 2 Posts

Default

Besides the pump sock..do you run a filter after the pump?
Old 06-20-2013, 10:24 PM
  #75  
TECH Senior Member
iTrader: (8)
 
Blackpanther99's Avatar
 
Join Date: Sep 2012
Location: Baytown, TX
Posts: 6,963
Received 4 Likes on 4 Posts

Default

Looking awesome!
Old 06-20-2013, 10:47 PM
  #76  
Moderator
Thread Starter
iTrader: (2)
 
denmah's Avatar
 
Join Date: Aug 2008
Posts: 5,339
Likes: 0
Received 31 Likes on 25 Posts

Default

Originally Posted by lsxmalibu
Besides the pump sock..do you run a filter after the pump?
no just the sock


update video!
Old 06-21-2013, 04:23 AM
  #77  
SSZ
TECH Fanatic
 
SSZ's Avatar
 
Join Date: Aug 2005
Posts: 1,004
Likes: 0
Received 0 Likes on 0 Posts

Default

Is that a first style internal harness? What year of vehicle is that trans out of? I ask cause my internal harness' bulk connector end that connects to the external harness looks the same. I got an updated external harness and need to order a new internal harness.
I am sure i read somewhere the first design internal harness leaked at the case.
Old 06-21-2013, 11:06 AM
  #78  
TECH Regular
iTrader: (4)
 
chiaj144's Avatar
 
Join Date: Dec 2009
Location: Usa
Posts: 483
Likes: 0
Received 1 Like on 1 Post

Default

What mods do you use on your 4L80's Matt?
Old 06-22-2013, 07:18 PM
  #79  
Moderator
Thread Starter
iTrader: (2)
 
denmah's Avatar
 
Join Date: Aug 2008
Posts: 5,339
Likes: 0
Received 31 Likes on 25 Posts

Default

mounted the intercooler today



installed a S10 manual steering box


got that GN rear! from earlier in the pages!


also installed the fuel tank and ran the new fuel feed line and power line
Old 06-22-2013, 09:09 PM
  #80  
TECH Enthusiast
iTrader: (50)
 
lsxmalibu's Avatar
 
Join Date: Mar 2008
Posts: 715
Likes: 0
Received 2 Likes on 2 Posts

Default

Nice score on the GN rear


Quick Reply: 1979 Malibu Wagon (denmah edition)



All times are GMT -5. The time now is 01:51 PM.