Projected horsepower
The Best V8 Stories One Small Block at Time
Crank bearing diameter Tolerance
#1- 2.0990------ 2.1015 ------- .0025
#2- 2.0990 -------2.1015------- .0026
#3- 2.0986------- 2.1015-------.0024
#4- 2.0988------- 2.1017 -------.0029
#5- 2.0989-------- 2.1015------- .0024
#6- 2.0989 --------2.1015 -------.0024
#7- 2.0988--------- 2.1018------- .0024
#8- 2.0989--------- 2.1017--------.0028
The Clevite CB663HN rod bearing is a pretty common, performance, standard size LS bearing that I've pushed to >1000 flywheel on 3 engines with no issues. I like Clevite/Mahl because they actually publish their tolerance requirements. Their specified min/max is 0.001 to 0.003 (https://lspartsdirect.com/clevite-ma...g-ls1ls2ls3ls6). Also, if you pull the Mahle technical guidance (https://www.mahle-aftermarket.com/me...l77-1-205r.pdf) you'll see they will park you in the 0.0025 to 0.0035 range as a starter.
Also, if it helps, the last 2 builds I setup were at ~2.5. I just pulled the bearings on one of those engines and they looked perfectly fine.
When you start getting within fractions of a thousands type of tolerances it starts to come down to how accurate your machine shops tools are and were they all measured on the same day with the same shop temperature, does the bearing have a coating, etc, etc... People on the forums get pretty excited about main and rod bearing clearances, but if you have built a handful of motors you will see that mains and rods will run fine all the way from 0.0008 up to 0.0035 - you just want to be on the bigger side with bigger power setups.
The Clevite CB663HN rod bearing is a pretty common, performance, standard size LS bearing that I've pushed to >1000 flywheel on 3 engines with no issues. I like Clevite/Mahl because they actually publish their tolerance requirements. Their specified min/max is 0.001 to 0.003 (https://lspartsdirect.com/clevite-ma...g-ls1ls2ls3ls6). Also, if you pull the Mahle technical guidance (https://www.mahle-aftermarket.com/me...l77-1-205r.pdf) you'll see they will park you in the 0.0025 to 0.0035 range as a starter.
Also, if it helps, the last 2 builds I setup were at ~2.5. I just pulled the bearings on one of those engines and they looked perfectly fine.
When you start getting within fractions of a thousands type of tolerances it starts to come down to how accurate your machine shops tools are and were they all measured on the same day with the same shop temperature, does the bearing have a coating, etc, etc... People on the forums get pretty excited about main and rod bearing clearances, but if you have built a handful of motors you will see that mains and rods will run fine all the way from 0.0008 up to 0.0035 - you just want to be on the bigger side with bigger power setups.
0.003 to 0.0035 is fine. Over 0.003 I think a high volume oil pump with restrictor push-rods is appropriate - otherwise, I find the idle oil pressure annoying.
0.003 to 0.0035 is fine. Over 0.003 I think a high volume oil pump with restrictor push-rods is appropriate - otherwise, I find the idle oil pressure annoying.

If I was doing your setup, I would use the 10296 with the stock pressure spring w/ a Manton 3-piece 0.060 restrictor pushrod to limit drainback/pooling in the head issues. That way you get the same-ish flow as stock and a little bit better pressure at idle with the larger main clearances. You could do a 355, but unless you are running a bunch of external stuff that needs oil, I think it is overkill and you will just be on the relief spring the entire time spending some extra HP to move oil you aren't using.

If I was doing your setup, I would use the 10296 with the stock pressure spring w/ a Manton 3-piece 0.060 restrictor pushrod to limit drainback/pooling in the head issues. That way you get the same-ish flow as stock and a little bit better pressure at idle with the larger main clearances. You could do a 355, but unless you are running a bunch of external stuff that needs oil, I think it is overkill and you will just be on the relief spring the entire time spending some extra HP to move oil you aren't using.










