problems with aeromotive 1000
Now I never let the tank get below a half and stop to put some "cool" gas in if I've been cruising for awhile.
It's so cold in the winter that the fuel never really gets hot enough to cause problems.
I picked up an aeromotive billet fuel pump controller to help with the issue. Just haven't installed it yet.
Can you give me more input or picture of how your lines and return is routed and what regulator you have?
FWIW, i ran that same pump in my street car (9 sec driver) and in the TX heat at 100-106 or so outside never once had any issues even on long trips. My pump was mounted slightly lower then the sump on a bracket hanging off the drivers side rail. The pump should be mounted slightly below the sump.
Can you give me more input or picture of how your lines and return is routed and what regulator you have?
FWIW, i ran that same pump in my street car (9 sec driver) and in the TX heat at 100-106 or so outside never once had any issues even on long trips. My pump was mounted slightly lower then the sump on a bracket hanging off the drivers side rail. The pump should be mounted slightly below the sump.
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Thats real funny you say that. When someone else I knew had it installed by a shop and mounted where the stock location of a fuel filter is and a line run like this it had SERIOUS ISSUES! They are not compatitble to be run like that no matter you say or Aeromtive Tech line 18 year old kid tells you..
I moved the pump to just below the sump of the tank and gravity fed it and BAM...no more issues. They are a VERY streetable pumps when setup and installed correctly and used without the controller. Out of the 5 or so pumps ive installed none have had an issue and none of them are using a controller.
Aeromotive routinely runs durability tests on their pumps. The pump will run 24/7 on pump gasoline for weeks on end and recirculate no more than about 5 gallons of fuel at efi pressure. Fuel temperature stays 10-15 degrees above above room temperature without any kind of cooling. The pump sits about 24" above fuel level during the test.
There are no 18 year old kids on their tech line. There is a 40 something professional that has speced fuel systems for virtually every major magazine and heads up racer that runs their product.
The pumps have been proven to draw fuel 30 feet vertically.
Other brands of pumps may not experience the same phenomenon as they don't draw fuel as well and rely on a gravity feed. Magnafuel uses a spur gear, like a traditional oil pump. Weldon prefers a sliding vane/wear sleeve and high rpm. Mallory uses a gerotor mechanism that is prone to locking up from debris if filtration is inadequate. Most all have their place but none is more suited to all around street/performance use than Aeromotive. The A1000 is designed to run for at least 2500 hours provided it is installed correctly with the proper support equipment.
The pump speed controller lowers the recirclation rate during low demand by lowering volume roughly 40%. This reduces the heat that the fuel absorbs from the supporting fuel system hardware. This is most prevelant with return fuel system conversions on the LSx. The rails are the big culprit. Fuel absorbs heat from the rails and is returned to the tank. After a while the fuel gets hot enough it starts to boil in the inlet to the pump. Your engine won't run well on foam. The pump doesn't quit, it just stops drawing liquid fuel. When you shut off the car the fuel cools and stops boiling.
The same problem can happen at high altitude or a warm day with winter blend fuel.
Bottom line: keep the heat out of your fuel.
Aeromotive routinely runs durability tests on their pumps. The pump will run 24/7 on pump gasoline for weeks on end and recirculate no more than about 5 gallons of fuel at efi pressure. Fuel temperature stays 10-15 degrees above above room temperature without any kind of cooling. The pump sits about 24" above fuel level during the test.
There are no 18 year old kids on their tech line. There is a 40 something professional that has speced fuel systems for virtually every major magazine and heads up racer that runs their product.
The pumps have been proven to draw fuel 30 feet vertically.
Other brands of pumps may not experience the same phenomenon as they don't draw fuel as well and rely on a gravity feed. Magnafuel uses a spur gear, like a traditional oil pump. Weldon prefers a sliding vane/wear sleeve and high rpm. Mallory uses a gerotor mechanism that is prone to locking up from debris if filtration is inadequate. Most all have their place but none is more suited to all around street/performance use than Aeromotive. The A1000 is designed to run for at least 2500 hours provided it is installed correctly with the proper support equipment.
The pump speed controller lowers the recirclation rate during low demand by lowering volume roughly 40%. This reduces the heat that the fuel absorbs from the supporting fuel system hardware. This is most prevelant with return fuel system conversions on the LSx. The rails are the big culprit. Fuel absorbs heat from the rails and is returned to the tank. After a while the fuel gets hot enough it starts to boil in the inlet to the pump. Your engine won't run well on foam. The pump doesn't quit, it just stops drawing liquid fuel. When you shut off the car the fuel cools and stops boiling.
The same problem can happen at high altitude or a warm day with winter blend fuel.
Bottom line: keep the heat out of your fuel.
If it was truly able to to pull fuel from 30 ft above the level then how come it didnt work 5 ft away in front of the tank? Ill tell you, and you know this by the very last line in your post. HEAT!!!! Its working itself far too hard to pull the fuel and then try to push it through to the rails. Bottom line is you dont need the pump controller if the pump is mounted right behind and below the sump within 18" of it. Route lines away from heat sources and it will last a long time. I took my car on many long trips. 500+ miles with it routed like this and the return line pointed right at the sump. It was perfectly fine and saw no heating issues because I didnt have a pump controller.
Bottom line is like you stated. Keep heat away and it will be fine. A controller doesnt have to be used to keep heat away.

If you claim his car is truly experiencing high recirculation vapor lock, explain how my car setup like i stated it was didnt?
Bottom line is like you stated. Keep heat away and it will be fine. A controller doesnt have to be used to keep heat away.

If you claim his car is truly experiencing high recirculation vapor lock, explain how my car setup like i stated it was didnt?

Last edited by V6 Bird; Aug 25, 2006 at 10:24 AM.
I guess you could install some -12an bulk heads to feed the pump but id rather see you do a metal tank with a real sump personally.
I used the stock filler neck and it was a bitch to get in my car. A little metal persuasion in a neat fashion and it fit up in there nicely.

