replacing window motor tomorrow...
any way to do it without drilling through that panel? is it possible just to take the whole regulator out? any writeups that show that way?
Last edited by got-a-ls1; Mar 7, 2009 at 01:18 AM.
Riveting is a far superior bonding method for this stuff. Vibration doesn't effect them but... you'll pay a price. Rivets are a bitch to deal with and (if you are going to keep the car for a while) you will need to replace the motors again at some point!
If you do want to rivet, you'll need some special equipment and will need to take some additional precautions:
- You'll need a large riveter like this one: http://www.bylerrivet.com/products/i...t=415&pid=1543 (This will set you back at least $100. A home depot special won't handle the size rivet you will need.)
- The rivets to secure the motor to the regulator will need to be around 3/16" and made of steel. Again, you'll need access to a MRO supply to get these. (I like to use mscdirect for this kind of thing.) Or... if you really want to do this, PM me and I can hook you up with a small quantity. (They come 100 or 250 to a box.)
- The rivets to secure the regulator to the door are special ones for the composite panel. You need to get these from the dealer, part # 10157547. If you do not use these special rivets, (Steel core with aluminum jacket.) you will run a great risk of cracking your door panel! Again, if you really want to do this, PM me and I can hook you up. (I have extras.)
For drilling out the rivets, you'll need to use a metal punch to make a pilot indentation in the exact center of the steel mandrel. You'll need to use a 1/4" drill bit and need to hit the exact center of the rivet, otherwise you'll drill in to the door. When you drill, keep in mind that the center (steel) is hard and the jacket (aluminum) is soft - so you'll need a drill with a very sharp center point, like a pilot point bit.
Once you get the regulator loose, you'll need to be wearing gloves. The edges of the regulator are sharp and will cut you all up when you do the odd moves to get the thing out of the door.
Then, when you drill out the motor rivets, you'll need to put a large bolt and nut through the holes in the regulator to keep it together when the motor comes off. If you don't know already, the motor is the only thing keeping the regulator spring tight. If you don't have the regulator secured, it will turn in to a midevil beheading device - and the regulator/spring may come apart.
i was able to get this done in about 45 minutes in the rain using **** drill bits, and this was probably the first major thing i ever done on my car too. its not hard at all. try to get one of those mirrors dentists use and itll make your install so much easier.
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One other thing to prepare for if you do the regulator pull method is to be sure you have some Syl-Glyde on hand. (I've only ever been able to find this at NAPA.) When you pull the reg, you will probably loose some track grease. Syl-Glyde is an exact match foor the lube, so you don't need to worry about cross-contamination of lubricants when you re-lube the tracks.

Whats this about the autozone motor? i havnt heard anything about that one? but always heard good things about siemens. The siemens is faster then dealer replaced one on the drivers side so im happy with it.
That stuff is gooey!






