The fix for my endless alternator failure's
I wanted to buy a GM alternator as you did, but with all the bad luck I would hate to spend $400 or so and have another failure. I figured spending $40 was a great idea considering how well the stock alternators hold up. The person that posted in this thread that had GM (the dealership rather) put multiple alternators on his car and still had multiple failures definately must have gotten a different build quality from the dealership than you did. Wish I knew what the difference is between yours and his, but regardless it makes me happy I didn't buy one from GM because I may have had the same problem he did.
Mine is still holding and no problems. I haven't heard of anyone else having issues either. I would assume GM put it there for good reason because they usually don't slap on parts that don't serve a purpose, but we have all seen something that could be done without on a car so who knows.
Best I can think of is to cut down vibration and here's why I say that, years ago I had an older GM car (I believe it was actually a 3rd gen V6 camaro, don't remember the car as much as I remember the problem). We brought the car in and looked and looked at it. The noise was coming from the a/c compressor but it wasn't coming from the compressor itself. After a little more looking we noticed a rear brace was missing and if we applied pressure to the compressor the noise would stop. We sourced a rear support bracket and installed it and it was fixed. Cars from those years also used much more flexible steel braces/mounting brackets. The design of the brackets now is much different also, the old brackets used to have one mount point for each bolt. It would be a piece of metal that went to a bolt hole that was threaded. Now the bracket has a very long bolt that goes throught the front and all the way out the back and into the engine block and or cyl head. It is a much much more stable design.
So saying that I assume that GM put the brace there to steady the alternator and keep down any harmonic vibrations.
That's my thought behind it anyway, we will never know though until one of us can speak to the engineer that put it there, or until we break a mount, which I dont see happening looking at the design. If you look closely the stress is on the bolt where it bolts to the engine/head, not the bracket itself.
Think of it this way, if it wasn't for the idler pulley being on the main bracket you could take the main bracket off and bolt the alternator directly to the engine since the bolts go through the bracket, through the alternator, back out the bracket and in to the engine/head.
sjsingle1's post thread has a lot of detailed pics to help visualize this
https://ls1tech.com/forums/generatio...ernator-2.html
Last edited by 00pooterSS; Oct 27, 2011 at 03:16 PM.
Mine is still holding and no problems. I haven't heard of anyone else having issues either. I would assume GM put it there for good reason because they usually don't slap on parts that don't serve a purpose, but we have all seen something that could be done without on a car so who knows.
Best I can think of is to cut down vibration and here's why I say that, years ago I had an older GM car (I believe it was actually a 3rd gen V6 camaro, don't remember the car as much as I remember the problem). We brought the car in and looked and looked at it. The noise was coming from the a/c compressor but it wasn't coming from the compressor itself. After a little more looking we noticed a rear brace was missing and if we applied pressure to the compressor the noise would stop. We sourced a rear support bracket and installed it and it was fixed. Cars from those years also used much more flexible steel braces/mounting brackets. The design of the brackets now is much different also, the old brackets used to have one mount point for each bolt. It would be a piece of metal that went to a bolt hole that was threaded. Now the bracket has a very long bolt that goes throught the front and all the way out the back and into the engine block and or cyl head. It is a much much more stable design.
So saying that I assume that GM put the brace there to steady the alternator and keep down any harmonic vibrations.
That's my thought behind it anyway, we will never know though until one of us can speak to the engineer that put it there, or until we break a mount, which I dont see happening looking at the design. If you look closely the stress is on the bolt where it bolts to the engine/head, not the bracket itself.
Think of it this way, if it wasn't for the idler pulley being on the main bracket you could take the main bracket off and bolt the alternator directly to the engine since the bolts go through the bracket, through the alternator, back out the bracket and in to the engine/head.
sjsingle1's post thread has a lot of detailed pics to help visualize this
https://ls1tech.com/forums/generatio...ernator-2.html
thanks for the response
thanks for the response
And again, I have said it a thousand times and can't say it enough, I paid $40 dollars for my alternator from LKQ, $40 that's it. You can't go wrong with that... Hell buy two and have a back up and still save money. Buy 5 and spend what you would at autozone. I like cheap and effective so that's my $.02
The Best V8 Stories One Small Block at Time
this one come with an overdrive alt pullet, thats cools cause I am using an underdrive for the balancer
http://www.powerbastards.com/product...=20&navsid2=29
this one come with an overdrive alt pullet, thats cools cause I am using an underdrive for the balancer
http://www.powerbastards.com/product...=20&navsid2=29
Have you guys been just installing these alternators straight from the junkyard or rebuilding them first? Would you guys suggest a rebuild? If so would you have any suggestions on where to find a rebuild kit?
Have any of you had any problems with rigidity by only using the two bolts in the front to mount the alternator?
Is it necessary to cut/grind/modify the larger casing for clearance?
Have any of you had any clearance issues with things in the area, PS lines, swaybar, etc...? I have a larger diameter UMI swaybar so this is a bit of a concern for me.
From what I've read it seems the pulley is the same size as our stock ones, is that correct?
Thanks in advance for the input. I appreciate any advice you guys can give.
1Have you guys been just installing these alternators straight from the junkyard or rebuilding them first? Would you guys suggest a rebuild? If so would you have any suggestions on where to find a rebuild kit?
2Have any of you had any problems with rigidity by only using the two bolts in the front to mount the alternator?
3Is it necessary to cut/grind/modify the larger casing for clearance?
4Have any of you had any clearance issues with things in the area, PS lines, swaybar, etc...? I have a larger diameter UMI swaybar so this is a bit of a concern for me.
5From what I've read it seems the pulley is the same size as our stock ones, is that correct?
Thanks in advance for the input. I appreciate any advice you guys can give.
1. Straight from the junkyard
2. No problems with rigidity
3. No cutting grinding etc
4. No clearance issues. You may have to very lightly bend your powersteering line, and I mean very lightly if at all. Since you have a larger sway bar you might have to unbolt it on the driver side to slip the alternator between the sway bar and radiator, some peolple do this with the stock bar because it is a tight fit.
5. Pulley is the same.
I recommend you install a new exciter wire/alternator connector, they do go bad. It's an AC Delco PT1136.
Sorry I don't have the diagram to tell you which pin it is at the computer but you could find the same wire color then ohm out the wire at the connector to confirm it is the same wire and run a new one along the harness.
But if you are wanting to run a new one in the harness then you have to open the harness anyway.
I have to ask, why go through all the trouble? Try just the connector end first and see if you have trouble. No reason to buy the cow when the milk is free.
Check for worn belt, worn tensioner, where did you get the alternator? Did both alternator's do the same thing? When does this voltage drop occur? Any regularity to the voltage issues.







