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How would you have this built block fixed?

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Old Nov 12, 2012 | 08:19 AM
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Default How would you have this built block fixed?

Welp, build #1 was a failure. I took a stock ls1 and had a local machine shop turn it into a forged 347. It is using wiseco 3.905 pistons and callies compstar rods with the stock crank. In other words, a pretty common, basic build.

Two cylinders were burning oil and fouling plugs within 30 miles after only 500 miles on the motor. So I popped the head off and found this on both cylinders...The walls are completely gouged.



I brought this to the machine shop's attention and his first suggestion was to hone that back out and possibly knurl the pistons. I am not sure I like that idea...

He then suggested it may have to be resleeved, which I like better.

The motor was not torque plated, however, I do not think that is what caused this issue. Looks like the bore just wasn't clearanced properly or the ring wasn't deburred or something. With that being said, should I have all 8 cylinders torque plate honed while it is out?

How would you have this mistake fixed? Source another block and start over? Resleeve? Try to save that bore?
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Old Nov 12, 2012 | 08:27 AM
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having an ls1 block, depending on how much was already honed you may have only two choices.

A, the block is honed out to tis max already and the block is junk
B, have it sleeved,a nd if youre gonna pay to do that, you may as well go for a bigger bore.

The gouges look pretty deep, and stock blocks only have about .05 worth of play to hone
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Old Nov 12, 2012 | 08:36 AM
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Congratulations you get to build a big bore motor by sleaving the block! That damage looks like they might not have installed the rings correctly.
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Old Nov 12, 2012 | 08:53 AM
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I don't want a big bore . I just wanted a basic, reliable 347! Damn me for deciding to forged this. Should have just done a re-ring and re-hone and called it a day.

Anyone have any blown ones laying around they would sell me on the cheap? 19067....
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Old Nov 12, 2012 | 09:28 AM
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Seeing if Texas Speed will help me out here

I sent them a message asking me if they can build me a motor out of my existing pistons/rods/crank.

If I would only have to lose a grand, I would take that deal in a heartbeat. Should have just gone with them in the first place. I wanted to save on freight and look where that got me.
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Old Nov 12, 2012 | 09:28 AM
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Seeing if Texas Speed will help me out here

I sent them a message asking me if they can build me a motor out of my existing pistons/rods/crank.

If I would only have to lose a grand, I would take that deal in a heartbeat. Should have just gone with them in the first place. I wanted to save on freight and look where that got me.
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Old Nov 12, 2012 | 10:49 AM
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Originally Posted by mchicia1
the machine shop's attention and his first suggestion was to hone that back out and possibly knurl the pistons. I am not sure I like that idea...


run away
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Old Nov 12, 2012 | 11:05 AM
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Originally Posted by studderin
run away


If only it were that simple. Where does my $1800 go now .
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Old Nov 12, 2012 | 11:51 AM
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Should have that machine shop pay for a texas speed motor and call it a day. After all they screwed it up.
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Old Nov 12, 2012 | 12:06 PM
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who did the machine work, spec'd the parts, and assemble it?

It might not be a all out race engine. But thats the stuff I would do, to get my snowblower up and running for a few more times when its on its last leg. Who knurls pistons anymore? The tooling for that should have been thrown out 40 years ago. They brought that up with a strait face to your nice parts with 500 miles on them.
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Old Nov 12, 2012 | 12:55 PM
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And this is why we don't trust any old "engine shop" that says they can do the work.........................................
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Old Nov 12, 2012 | 12:58 PM
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The only dealing I would have with that machine shop would be for monitary compensation for their phuch up.
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Old Nov 12, 2012 | 02:04 PM
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The shop is working with me. Will resleeve the 2 cylinders, torque plate hone all 8 cylinders, re-ring all 8 cylinders, and re-assemble for $0.

They may have screwed this one up, but their customer service is very good I will give them that.
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Old Nov 12, 2012 | 02:34 PM
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Good luck.

Measure your wall thickness afterwards...
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Old Nov 12, 2012 | 03:08 PM
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I don't know how to do that. That is why I paid a place to assemble everything .
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Old Nov 12, 2012 | 04:02 PM
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They did it all wrong the first time and not using torque plates to me says they CHOSE to do it halfassed, then the two cylinders that went to hell say they can't even halfass things functionally.

I would not let a shop that did a bore/hone without a torque plate and screwed up the rings as it seems those were do something as complicated as sleeves. I understand wanting to stop spending money but in the end I suspect their best work will be less than stock quality and even if it is OK you are never going to feel confident that it is really right.
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Old Nov 12, 2012 | 04:16 PM
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I am with you there, believe me. The problem is I won't get my money back unless I go to civil court, so this is my only option right now.
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Old Nov 12, 2012 | 08:25 PM
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Mahle makes a forged 3.908" bore piston...i had them in my old 98 Z28 motor...If your cylinders can be cleaned up by being honed .003", this is a viable option for you. the Mahle pistons are fully coated, not just the sideskirts, with an antifriction coating and look like a greyish green color, but they are very nice quality! Mahle pistons are very underrated on this board...plus, mahle makes the stock LS1 pistons.
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Old Nov 12, 2012 | 08:33 PM
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Mahle 3.908" piston with -4cc valve reliefs and a callies compstar rod.
Attached Thumbnails How would you have this built block fixed?-2004_0214image0013-1-.jpg  
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Old Nov 12, 2012 | 09:32 PM
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Those scrapes wont clean with a 0.003 hone, look pretty deep. Would be cheaper to find another block and use existing parts rather than buy new internals.

If they will fix it for free, might as well let them at this point...
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