706 heads
The place they crack, is right below the center-most 3 head bolts. You can look at the area around those bolts (take off the rockers to see down in there) and it'll look steam-cleaned, might even have visible droplets of coolant sitting there. Bottom line, they leak AF into the oil.
If you run the green stuff, ... your oil will turn into something powdery and not oily, and your main & rod bearings will dissolve quickly. You'll know.
If you're using the orange, it'll blow a YUUUUUUJJJJJE puff of smoke at startup after it's been cruising for awhile, the inside of the oil fill cap will look like it has some kind of optional body fluid all up in it, the oil will be kinda black and thick-looking, and the oil pressure will drop quickly after putting in a new filter and then come back for a few hundred miles if you change the filter.
People also say that 799/243 off of a later-model (07? up.. not completely sure the year) 5.3 are a good substitute but I've never done that so I can neither confirm nor deny.
The number of heads cast by Castech is astronomical. Even if 1000 706 heads have cracked, its still a VERY VERY small % of them and you shouldn't worry.
Cracked Castech heads are LEGENDARY. As far as I've been able to tell, probably a quarter of them in the 01 - 04 range at least, came from Castech; and of those, probably at least half with over 150k miles have cracked. And of course that's "old GM" so "new GM" won't do a damn thing about it.
I just replaced the 2nd set on my Av this past weekend. I should have gone with later-model ones but these were warranty, after being welded up in all the vulnerable places. But one of them cracked again in 2 spots anyway.
Cracked Castech heads are LEGENDARY. As far as I've been able to tell, probably a quarter of them in the 01 - 04 range at least, came from Castech; and of those, probably at least half with over 150k miles have cracked. And of course that's "old GM" so "new GM" won't do a damn thing about it.
I just replaced the 2nd set on my Av this past weekend. I should have gone with later-model ones but these were warranty, after being welded up in all the vulnerable places. But one of them cracked again in 2 spots anyway.
TOTAL bs.
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An estimate of 1/8 of all trucks in that era equipped with 4.8 or 5.3 having experienced this, is probably on the low side.
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"Beat" doesn't really seem to have anything to do with the Castech failure... it's more of just a thin place near the bolts that cracks from heat cycles or the like. Seems like somewhere around 125 - 150k miles is when they let go, if you have ones that are destined to fail.
BTW the later heads have a larger chamber. Those 5.3s have flat-top pistons whereas the earlier have dish. So they're not really a direct bolt-up option.









