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best reuild kit for 4l60e

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Old 02-06-2023, 01:09 PM
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Default best reuild kit for 4l60e

i have a tired 60e thats hitting the limiter on 2-3 shift, and i know it needs a rebuild. looked for a good kit online to order and seeing what ppl recommend?????
Old 02-06-2023, 02:23 PM
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I am sure you will get a lot of differing opinions on rebuild kits. I use a basic rebuild for all the seals, gaskets, pistons and filters. I use Sonnax Performance Pack reprogramming kit. I use a Raybestos Z-Pak for the 3-4 clutch and a Borg Warner 2-4 band. I am sure one of the sponsors will have many of these parts.
Old 02-06-2023, 03:24 PM
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This thread covered some of the same questions..
https://ls1tech.com/forums/automatic...omponents.html
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Old 02-16-2023, 04:49 AM
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If you want a very complete customized kit, to fit your application? Let me know. That is my specialty.
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Old 02-16-2023, 06:21 AM
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Originally Posted by PBA
If you want a very complete customized kit, to fit your application? Let me know. That is my specialty.
Do you have a link to your rebuild kits for 4L60e and 4L80e transmissions?
Old 02-16-2023, 06:53 AM
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Originally Posted by TedsB4Csled2
Do you have a link to your rebuild kits for 4L60e and 4L80e transmissions?
EDIT: Sorry direct contact info for non-sponsors is not allowed. But Dana is well respected.

Danas kits are great.

Last edited by mrvedit; 10-18-2023 at 08:54 PM. Reason: Remove non-sponsor link
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Old 02-16-2023, 03:50 PM
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Originally Posted by TedsB4Csled2
I am sure you will get a lot of differing opinions on rebuild kits. I use a basic rebuild for all the seals, gaskets, pistons and filters. I use Sonnax Performance Pack reprogramming kit. I use a Raybestos Z-Pak for the 3-4 clutch and a Borg Warner 2-4 band. I am sure one of the sponsors will have many of these parts.
Hey bro, the Z pack used to be my go to because the friction material is the best you can get. However, the GPZ frictions use the same material and an 8 stack with steels instead of that single sided friction will hold up far better. I've had a few of the Z pack slip and "cone" then burn up. Never had a gpz pack burn up.
Old 02-16-2023, 08:23 PM
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Everything is going to "cone" in this application (3-4 Clutch Pack)...
It is unavoidable.

The 3-4 Clutch Pack can last coned without issue.
I have taken out countless good 3-4 Clutch Packs that were coned...
Put them right back in on a refresh/ rebuild, and have no issues at all.
Old 02-16-2023, 09:39 PM
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Originally Posted by vorteciroc
Everything is going to "cone" in this application (3-4 Clutch Pack)...
It is unavoidable.

The 3-4 Clutch Pack can last coned without issue.
I have taken out countless good 3-4 Clutch Packs that were coned...
Put them right back in on a refresh/ rebuild, and have no issues at all.

wait. What? Reused a coned 3-4 clutch pack? Everything is going to cone? Say what? I think you might be talking about something else. If the clutches and steels ar shaped like the Belleville plate in the reverse input drum, there’s no damn way I’m reusing that and thinking it’ll be ok. If you are coning clutch packs, you are using too thin of steels and top and bottom plate. I’ve never taken apart a unit to see a coned clutch pack and remotely consider reusing that. I’ve pulled my gto trans apart a couple times and the steels and clutches were not coned. I dunno, I think we may not be on the same page. Lol. The only time I see coned 3-4 clutches is when they are smoked or someone used a crappy z pack.
Old 02-17-2023, 01:33 AM
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I am not talking about something that you will notice by eye...

But put the Frictions and steels on a Truing-Table/ Truing-Plate... and they are indeed Coned.

Dana PBA (ProBuiltAutomatics) will tell you the exact same thing.


Please ask him if you doubt me.
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Old 02-17-2023, 10:29 AM
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Originally Posted by vorteciroc
I am not talking about something that you will notice by eye...

But put the Frictions and steels on a Truing-Table/ Truing-Plate... and they are indeed Coned.

Dana PBA (ProBuiltAutomatics) will tell you the exact same thing.


Please ask him if you doubt me.

lol. I was talking about like this: (I’ll try to find a side pic to show the warpage) but my whole point was, the z pack is a weak (but good grabbing) clutch pack that cannot take much abuse. If it get heated, it will warp and come really bad and then be toast. I used to think they were the ticket. My go to now (besides a 4l79 drum) is a GPZ 8 stack with kolene steels. I know it was mentioned here some don’t like the kolenes, but that’s what I prefer because it works for me. I had a simple 8 stack in my gto trans (before it got built with a 4l79 and sonnax shafts) and that 8 stack held up without burning up behind at least 500 wheel. 4000lb car, trapping 128 mph with a 2.0 60ft. And not to mention a loose nut behind the wheel.



Old 02-17-2023, 12:04 PM
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Originally Posted by Kfxguy
lol. I was talking about like this: (I’ll try to find a side pic to show the warpage) but my whole point was, the z pack is a weak (but good grabbing) clutch pack that cannot take much abuse. If it get heated, it will warp and come really bad and then be toast. I used to think they were the ticket. My go to now (besides a 4l79 drum) is a GPZ 8 stack with kolene steels. I know it was mentioned here some don’t like the kolenes, but that’s what I prefer because it works for me. I had a simple 8 stack in my gto trans (before it got built with a 4l79 and sonnax shafts) and that 8 stack held up without burning up behind at least 500 wheel. 4000lb car, trapping 128 mph with a 2.0 60ft. And not to mention a loose nut behind the wheel.


I block or true up even brand new pressure plates. You would be surprised how much they are coned, right out of the package.
Old 02-17-2023, 12:51 PM
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Originally Posted by Tranzman
I block or true up even brand new pressure plates. You would be surprised how much they are coned, right out of the package.
I do too. I wouldn’t say they are coned but usually never flat.
Old 02-21-2023, 12:12 PM
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Originally Posted by Allstock02
i have a tired 60e thats hitting the limiter on 2-3 shift, and i know it needs a rebuild. looked for a good kit online to order and seeing what ppl recommend?????
I'm in the same boat, looking to learn more about the 4L60E and various part offerings. In my rather limited research so far, I've come across some great threads and links which I think you will find of interest.

Great 4L60E info threads
Pinless 3-4 accumulator discussion
Blocking shift valves
2-3 shift discussion
Sonnax 4L60E Vac Test Guide
MaroonMonsterLS1’s DIY Vac VB Tester
4L60E Interchange Years Discussion
1-2 accumulator info
sep plate orifice identification

Build thread discussions
GNGUY
weinerschizel
Kfxguy
2BFAST
bbond105
dixiebandit69
Brando1118Burb
Texas Patriot
Edward Stark
5.7stroker

Must have manuals for any 4L60E rebuilder imho - Note that these are older, and that newer updates exist so be mindful of production year
ATRA Rebuild PDF
Hydra-Matic-4L60-E-Transmission-Repair-Manual 93-94
Hydra-Matic-4L60-E-Transmission-Repair-Manual 2000
ATSG manual

Parts diagrams OEM - (Other years available, following the main link)
4L60E OEM part diagrams 1999-2000 C2500 PICKUP 2WD
4L65E OEM part diagrams 2006-2009 Hummer H2 SUV

Wit Parts Manual
Wit Catalog

Transgo Kit Instructions for the SK kit and HD2
4l60EHD2
SK4L60E

Last edited by 5.7stroker; 06-17-2023 at 08:46 PM.
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Old 02-21-2023, 12:58 PM
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I like the ATRA manual
Old 02-21-2023, 03:21 PM
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Originally Posted by 2BFAST
I like the ATRA manual
I think the ATRA Images are directly from the VHS Tape that GM made for the Techs to start getting their 4L60E Certification.
Old 02-21-2023, 08:19 PM
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Originally Posted by 5.7stroker
I'm in the same boat, looking to learn more about the 4L60E and various part offerings. In my rather limited research so far, I've come across some great threads and links which I think you will find of interest.

Great 4L60E info threads
Pinless 3-4 accumulator discussion
Blocking shift valves
2-3 shift discussion
Sonnax 4L60E Vac Test Guide
MaroonMonsterLS1’s DIY Vac VB Tester
4L60E Interchange Years Discussion
1-2 accumulator info
sep plate orifice identification

Build thread discussions
GNGUY
weinerschizel
Kfxguy
2BFAST
bbond105
dixiebandit69
Brando1118Burb
Texas Patriot
Edward Stark

Must have manuals for any 4L60E rebuilder imho - Note that these are older, and that newer updates exist so be mindful of production year
ATRA Rebuild PDF
Hydra-Matic-4L60-E-Transmission-Repair-Manual
ATSG manual

Parts diagrams OEM - (Other years available, following the main link)
4L60E OEM part diagrams 1999-2000 C2500 PICKUP 2WD
4L65E OEM part diagrams 2006-2009 Hummer H2 SUV

Wit Parts Manual
Wit Catalog

Transgo Kit Instructions for the SK kit and HD2
4l60EHD2
SK4L60E
This post needs to be a sticky!!
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Old 02-23-2023, 01:30 PM
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FYI you have a 1993/1994 edition of the 4l60e technicians guide.
Most eaily ID'd by the TCC Regulator valve being called a CC Signal valve.
No TCC pwm solenoid.

Just beware of that for anyone studying it

here's a link to the 2000 version https://procarmanuals.com/pdf-online...repair-manual/

Note that there are newer versions as well.
It's easy to fill a bookshelf when acquiring all of these. I have a whole shelf full just for GM units I work on...ford and chrysler books I keep in a box and only review when extremely bored haha

If anyone has a cool GM Manual they want to sell, if I don't have it on my shelf...slide in the DM's and let me know!
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Old 02-23-2023, 01:45 PM
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Updated my post to include the link to 2000. Good catch!
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Old 06-22-2023, 01:03 AM
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Originally Posted by PBA
If you want a very complete customized kit, to fit your application? Let me know. That is my specialty.
Contact info?


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